Product Description
The Polyurethane Foaming Machine by Yongjia Polyurethane Co., Ltd. is a cutting-edge apparatus specifically crafted for the infusion and foaming of polyurethane foam. Provided that the performance indicators of the polyurethane component raw materials—specifically the isocyanate component and polyether polyol component—align perfectly with the formula requirements, this advanced machine facilitates the production of uniform and superior foam products with remarkable precision and consistency.
1. Utilizes a high-precision oblique-axis axial piston variable pump, ensuring accurate measurement and stable operation for unparalleled performance.
2. Features a high-precision self-cleaning high-pressure mixing head that engages in pressure jet and impact mixing. This guarantees high mixing uniformity and leaves no residual materials, eliminating the need for cleaning and maintenance. Constructed from high-strength materials, it promises longevity and reliability.
3. The black and white material pressure needle valve is meticulously locked after achieving balance to ensure there is no pressure differential between the black and white material pressure, maintaining equilibrium and consistency.
4. Employs an advanced magnetic coupling control system with permanent magnet technology, which ensures no temperature rise and zero leakage, thus offering unparalleled operational safety and efficiency.
5. The mixing head is equipped with a dual proximity switch for precise injection, delivering outstanding accuracy and control.
6. The timing cycle function of raw materials guarantees that crystallization does not occur when the equipment is stopped, ensuring the longevity of your materials and efficient operation.
The Polyurethane Foaming Machine boasts remarkable elasticity and strength, coupled with excellent resistance to oil, fatigue, wear, and impact. Its low thermal conductivity makes it ideal for thermal insulation, significantly reducing accident risks. Primarily, this machine is employed for producing polyurethane flexible foam and self-skinning products such as sound insulation cotton, memory pillows, bras, and automotive components like seat cushions and steering wheels.Fully digitized and modular, this machine offers integrated control of all technological processes. It is designed for accuracy, safety, intuitive operation, intelligence, and user-friendliness, ensuring an exceptional user experience.
Features:
1. Incorporates a three-layer storage tank with a stainless steel liner and sandwich-type heating, enveloped in an insulation layer. The temperature is adjustable, delivering safety and energy efficiency.
2. Includes a material sample test system that allows for seamless switching without impacting regular production, saving both time and materials.
3. Employs a low-speed, high-precision metering pump that ensures an accurate ratio with a random error margin of just ±0.5%, offering unmatched precision.
4. Material flow rate and pressure are finely adjusted via a converter motor with variable frequency regulation, allowing for high accuracy and quick, straightforward ratio adjustments.
5. Featuring a high-performance mixing device that synchronously outputs materials for an even mixture, with a new leak-proof structure and cold water cycle interface reserved to prevent blockages during prolonged downtimes.
6. Utilizing a PLC and touch screen man-machine interface, the system controls injection, automatic cleaning, and air flush with stable, high operability. It automatically identifies, diagnoses, and alerts users of abnormal situations, displaying the factors to address.
Specification:
Application:
Perfect for creating multifaceted products like soft shoe insoles that boast two or more colors and densities, offering versatility and creativity in product design.
This sophisticated machine blends black and white materials with cyclopentane premix using an injection gun head. When injected between the outer and inner shells of a box or door, and under specified temperature conditions, a chemical reaction occurs between polyisocyanate and combined polyether, catalyzing the production of polyurethane. As a result, heat is released, vaporizing the foaming agent (cyclopentane) in the process, causing the polyurethane to expand and fill gaps efficiently.
Features:
1. Delivers precision metering with a high-accuracy metering device, ensuring that every measurement meets the highest accuracy standards. The metering pump boasts a state-of-the-art magnetic connection design, ensuring zero leakage and an incredibly extended service life, promising unparalleled performance and reliability.
2. Our cutting-edge mixing device features an L-type high-pressure self-cleaning mixing head. With an adjustable nozzle diameter, it generates a high-pressure mist that ensures the ingredients are profoundly and uniformly mixed.
3. Experience seamless transitions with our high and low-pressure cycle switching device, which effortlessly alternates between operational and standby modes, optimizing efficiency and performance.
4. The integrated cooling and heating temperature device maintains a precise constant temperature, with an accuracy of within ±2°C, ensuring your processes remain consistent and controlled.
5. Our cutting-edge electrical control system features a user-friendly 10-inch touch screen and advanced PLC module control. This system governs temperature, pressure, and pouring flow, supports 99 recipe storage options, and offers a remarkably high level of automation.
6. The meticulously designed A material tank accommodates polyether/cyclopentane materials with an individually tailored white material room, featuring a concentration detector and a robust high-power exhaust system.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is extensively used in a variety of applications, including insulation for home appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. It also excels in creating CFC-free foam for air conditioning sandwich panels, ensuring superior quality and environmental compliance.
Main Products
Our esteemed company, Yongjia Polyurethane Co., Ltd., proudly offers an exceptional range of premier products tailored to meet diverse industrial needs. Our main offerings include the highly versatile PU Foam Gasket Machine, expertly designed to deliver precision and efficiency. We specialize in Gasket Machines and Foaming Machines, each crafted with cutting-edge technology to ensure superior performance. Explore our Polyurethane Foam Machines, renowned for their robust and reliable operation.
In addition, our Explosion Proof Enclosures and Boxes are engineered for safety and durability, providing unmatched protection in hazardous environments. Our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine are paragons of automation, streamlining processes with unparalleled ease. Likewise, our PU Gasket Dispensing Machine exemplifies innovation and precision, ensuring flawless results in gasket applications.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of innovation and excellence in the polyurethane industry, seamlessly combining design, development, and production to offer unparalleled machinery solutions. Established in 2013, Yongjia has swiftly ascended to the forefront of China's polyurethane technology sector, boasting a sprawling facility with over 10,000 square meters dedicated to advancing polyurethane solutions. Currently, our diverse product portfolio encompasses: high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, each crafted with precision to meet industry demands.
We specialize in creating bespoke production lines tailored to meet the unique specifications and requirements of each client, ensuring optimal satisfaction.
Flexible Foam System:Our state-of-the-art flexible foam systems include production lines for PU shoes, soles, and insoles, anti-fatigue integral skin mats, memory pillows, high rebound PU stress balls, car seats and cushions, and PU slow rebound ear plugs, each engineered for excellence.
Rigid Foam System:Our rigid foam systems are designed for precision in crafting PU decorative molding crown cornices, plastering float trowels, coldroom panels, and traditional PU sandwich panels, offering robust solutions to industry needs.
Elastomer System:Our elastomer systems include specialized forklift wheel casting lines, engineered for durability and performance.Industry-leading coal sieve screen selection lines, crafted to enhance sorting efficiency and longevity. Car air filter gasket production lines are designed with precision to meet stringent automotive standards.
With our vast expertise in polyurethane machinery, we are confident in our ability to fulfill all your industrial needs. We warmly invite you to consult with us and experience our commitment to excellence firsthand.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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