Product Description
The Polyurethane Foaming Machine, an advanced apparatus, facilitates the infusion and foaming of polyurethane foam. It ensures uniformity in foam production, leveraging component raw materials like isocyanate and polyether polyol, provided their performance indicators align with the required formula. This machine guarantees the production of consistent and superior quality foam products with unparalleled efficiency.
1. Equipped with a high-precision oblique-axis axial piston variable pump for exact measurements and stable performance.
2. Featuring a high-precision, self-cleaning high-pressure mixing head, this machine uses pressure jet and impact mixing to achieve exceptionally high mixing uniformity. It is designed to be residue-free, maintenance-free, and constructed from high-strength materials, eliminating the need for post-operation cleaning.
3. The design includes a black and white material pressure needle valve, locked post-balance to prevent any pressure difference, ensuring steady operation.
4. An innovative high-tech permanent magnet controls the magnetic coupling, ensuring no temperature rise and zero leakage, maintaining operational integrity.
5. The mixing head incorporates double proximity switch control, enabling precise and accurate injection every time.
6. A built-in timing cycle function for raw materials prevents crystallization when the equipment is idle, maintaining material quality.
Polyurethane Foaming Machines are renowned for their outstanding elasticity, strength, and resistance attributes, including oil, fatigue, abrasion, and impact resistances. With low thermal conductivity, they offer excellent thermal and insulation properties, significantly reducing accident risks. These machines are pivotal in producing polyurethane flexible foams and self-skinning products like sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.This machine boasts a fully digital, modular integrated control system that oversees all technological processes. It is accurate, safe, intuitive, intelligent, and exceptionally user-friendly.
Features:
1. Featuring a three-layer storage tank with a stainless steel liner and sandwich-type heating, wrapped in an insulation layer for adjustable temperature management, ensuring safety and energy conservation.
2. Equipped with a material sample test system, allowing for seamless switching without disrupting production, thus saving both time and materials.
3. Utilizes a low-speed, high-precision metering pump for accurate ratios, maintaining a random error margin within ±0.5%.
4. Material flow rate and pressure adjustments are made possible with a converter motor and variable frequency regulation, enabling high accuracy, and simplifying rapid ratio adjustments.
5. A high-performance mixing device ensures accurately synchronized material output and even mixtures. It features a new leak-proof structure with a cold water cycle interface to prevent blockages during long downtimes.
6. A cutting-edge PLC and touch screen interface oversee the injection, automatic cleaning, and air flush processes. The system boasts stable performance, high operability, and automates the diagnosis and alarm of abnormal situations, displaying the root causes for easy troubleshooting.
Specification:
Application:
Ideal for creating soft shoe insoles and other products that require two or more colors and densities.
Utilizing the Cyclopentane Series High Pressure Foaming Machine, the black and white materials are expertly mixed with cyclopentane pre-mix using the injection gun head. This mixture is injected into the space between an outer and inner shell, where under specific conditions, polyisocyanate and polyether polyol components react chemically to create polyurethane. This process generates significant heat as the foaming agent, cyclopentane, vaporizes, expanding the polyurethane to fill any voids between the shells seamlessly.
Features:
1. Ensuring high-precision metering, this machine employs an advanced metering device for exceptional accuracy and reliability. Experience the unmatched reliability of our Advanced Cyclopentane Foaming Machine's metering pump, which features a magnetic connection to guarantee zero leakage and unparalleled longevity.
2. Our state-of-the-art mixing device boasts an L-type high-pressure self-cleaning mixing head. The adjustable nozzle diameter ensures a perfect high-pressure mist that blends materials with exceptional uniformity.
3. Enjoy seamless functionality with the high and low-pressure cycle switching device, allowing smooth transitions between active and idle states, enhancing operational efficiency.
4. Maintain precision with our integrated cooling and heating temperature device, which keeps your environment at a consistent temperature with an impressive margin of error of less than ±2°C.
5. Our cutting-edge electrical control system employs a 10-inch touch screen coupled with a PLC module, offering meticulous control over temperature, pressure, and pouring flow. Store up to 99 recipes for a highly automated and tailored experience.
6. The uniquely designed material tank for polyether/cyclopentane, housed in an exclusive white material room, features a concentration detector and a robust high-power exhaust system for optimal performance.
Specification:
Application:
Our CYCLOPENTANE high-pressure foaming machine is expertly designed for diverse applications, including insulation for home appliance refrigerators, freezers, water heaters, and disinfecting cabinets, as well as CFC-free foam production for air conditioning sandwich panels.
Main Products
Yongjia Polyurethane Co., Ltd. proudly presents a diverse array of state-of-the-art products designed to cater to your every need in the realm of foam production and sealing solutions. Our flagship offerings include the innovative PU Foam Gasket Machine and the versatile Gasket Machine, each engineered to deliver unparalleled performance. Our high-tech Foaming Machine and Foam Machine stand as testament to our commitment to quality and efficiency in polyurethane applications. For those seeking reliability in harsh environments, our Explosion Proof Enclosure and Explosion Proof Box provide unmatched safety and durability. Rounding out our exceptional lineup, explore the Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, crafted for precision and speed, along with the PU Gasket Dispensing Machine, designed to streamline your production process with ease and accuracy.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a distinguished leader in the polyurethane machinery sector. Renowned for its expertise in design, development, and production, Yongjia seamlessly integrates professional craftsmanship with advanced technology. Founded in 2013, Yongjia has rapidly ascended to become China's premier polyurethane technology enterprise. With a sprawling 10,000 square meters dedicated to innovation and excellence, we are at the forefront of industry advancements. Our extensive product line includes state-of-the-art high pressure pouring machines, sophisticated low pressure foaming machines, versatile PU/Polyurea spraying foam machines, and precision-engineered PU elastomer casting machines.
Tailoring to the unique needs of our clients, we provide bespoke production lines designed to meet diverse requirements, ensuring flexibility and efficiency.
Flexible foam system:Explore our cutting-edge PU solutions: from shoe/sole/insole production lines, integral skin mat lines to memory pillow and high rebound PU stress ball lines, car seat and cushion lines, and PU slow rebound ear plug lines.
Rigid foam system:Our rigid foam offerings include PU decorative crown molding lines, plastering float trowel manufacturing, and sophisticated coldroom and sandwich panel production lines.
Elastomer system:Innovative solutions for elastomers include specialized forklift wheel casting lines;state-of-the-art coal sieve screen selection lines; and advanced car air filter gasket production lines and beyond.
With our profound expertise in polyurethane machinery, we are confident in addressing all your industry needs. We warmly invite you to engage with us and discover the unparalleled quality and service we offer.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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