Product Description
Our state-of-the-art Polyurethane Foaming Machine is crafted for precision infusion and foaming of premium polyurethane foam. As long as the isocyanate and polyether polyol components align with formula standards, our equipment ensures the production of uniform, top-quality foam products.
1. Our high-precision oblique-axis axial piston variable pump ensures meticulous measurement and unparalleled operational stability.
2. Featuring a high-precision self-cleaning high-pressure mixing head, our system guarantees pressure jet impact mixing with high uniformity. Enjoy maintenance-free operations with no residue or need for cleaning, thanks to durable high-strength materials.
3. The black and white material pressure needle valve, once balanced, locks in place to eliminate pressure differentials and ensure consistent quality.
4. Utilizing cutting-edge permanent magnet control, our magnetic coupling ensures no temperature rise and prevents leaks, maintaining optimal conditions.
5. Dual proximity switch controls in the mixing head enable pinpoint precise injection, enhancing performance and accuracy.
6. The raw materials' timing cycle function ensures crystallization-free materials even when the equipment is halted.
Our Polyurethane Foaming Machine boasts exceptional elasticity, strength, and resistance to oils, fatigue, abrasion, and impacts. Its low thermal conductivity offers outstanding thermal insulation, minimizing accident risks. Perfect for crafting polyurethane flexible foam and self-skinning products, like sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Completely digital and modular, our integrated control system is designed for safe, precise, and intuitive operation. It is intelligent and user-friendly, transforming your experience.
Features:
1. Our three-layer storage tank, with stainless steel liner, offers sandwich heating and is wrapped in an insulation layer. It's temperature adjustable, ensuring safety and energy efficiency.
2. The material sample test system allows for seamless switching, reducing time and material wastage without interrupting production.
3. With our low-speed, high-precision metering pump, enjoy an accurate ratio and a minimal random error margin of only ±0.5%.
4. Experience high accuracy with our converter motor featuring variable frequency regulation, allowing simple and rapid ration adjusting for material flow rate and pressure.
5. Our high-performance mixing device ensures the accurate synchronous output of materials, resulting in evenly mixed products. The new leak-proof structure, along with a reserved cold water cycle interface, prevents blockages during extended downtimes.
6. Our PLC and touch screen man-machine interface govern injection control, automatic cleaning, and air flush, guaranteeing stable performance and high operability. It can automatically identify, diagnose, and alarm any abnormal situations, displaying the causes clearly.
Specification:
Application:
Our advanced solutions cater to soft shoe insoles and other products featuring multiple colors and densities, ensuring diversity and customization.
Our high-pressure foaming machine flawlessly blends black and white materials with cyclopentane premixes, injecting them precisely between the outer and inner shell layers. The chemical reaction under controlled temperatures results in exquisite polyurethane formation, with the cyclopentane foaming agent expanding to fill every gap, ensuring heat release and comprehensive insulation.
Features:
1. Precision is key with our high-precision metering device, ensuring unparalleled accuracy in all measurements. The innovative metering pump is designed with a magnetic connection, ensuring a perpetually leak-free operation and boasting an impressively extended service life.
2. Featuring a state-of-the-art L-type high-pressure self-cleaning mixing head, this device allows for an adjustable nozzle diameter, where high pressure creates a fine mist for superbly even mixing.
3. Experience seamless high and low-pressure cycle transitions with our versatile switching device, efficiently toggling between operational and idle states.
4. Utilizing a sophisticated cooling and heating integrated system, the temperature device maintains a precise constant temperature with an impressive error margin of less than ±2°C.
5. The electrical control system is equipped with a user-friendly 10-inch touch screen and advanced PLC module control, managing temperature, pressure, and pouring flow. It can store up to 99 recipes, offering a remarkable level of automation.
6. The meticulously crafted material tank is suitable for polyether or cyclopentane, featuring a custom-designed white material room, complete with a concentration detector and a powerful exhaust system.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is extensively employed in the insulation of household appliances such as refrigerators and freezers, water heaters, and disinfecting cabinets. It also supports CFC-free foam applications in air conditioning sandwich panels.
Main Products
Our company's exquisite selection of premium products includes the state-of-the-art PU Foam Gasket Machine, cutting-edge Gasket Machine, advanced Foaming Machine, and versatile Foam Machine. We specialize in Polyurethane Foam Machines that cater to a myriad of needs, while our Explosion Proof Enclosures and Explosion Proof Boxes ensure safety and reliability. Furthermore, we offer the Automatic Foam Gasket Machine and the Automatic Foam Sealing Machine, both designed for precision and efficiency. Rounding off our offerings is the sophisticated PU Gasket Dispensing Machine, perfect for high-precision applications.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of expertise and innovation in the PU industry, offering a seamless blend of design, development, and production for top-tier machinery solutions. Established in 2013, Yongjia has swiftly ascended to the pinnacle of polyurethane technology in China, boasting a vast facility spanning over 10,000 square meters dedicated to excellence. Our cutting-edge product range includes: high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
We specialize in crafting bespoke production lines tailored to meet the unique and diverse needs of our esteemed clientele.
Flexible Foam Systems:Experience innovation with our PU shoe/sole/insole production lines, integral skin anti-fatigue mat lines, memory pillow lines, high rebound stress ball lines, and sophisticated car seat and cushion lines, along with slow rebound ear plug lines.
Rigid Foam Systems:Our offerings include PU decorative molding crown cornice lines, plastering float trowel making lines, state-of-the-art coldroom panel production lines, and standard PU sandwich panel lines.
Elastomer Systems:Innovative forklift wheel casting lines,advanced coal sieve screen selection lines, efficient car air filter gasket production lines, and more cutting-edge solutions.
With our rich heritage of experience in polyurethane machinery, we are confident in our ability to fulfill your every need in the polyurethane industry. We warmly invite your inquiries and look forward to your esteemed presence.
Our Partners and Customers
Exhibition Photos
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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