Product Description
Our Polyurethane Foaming Machine is an advanced, cutting-edge solution specifically designed for the infusion and foaming of polyurethane foam. This state-of-the-art equipment ensures that with the right performance indicators of the polyurethane component raw materials—namely the isocyanate and polyether polyol components—uniform and high-quality foam products are effortlessly created. Experience the seamless production of foam that meets the most stringent formula requirements through our precision-engineered foaming equipment.
1. Utilizing a high-precision oblique-axis axial piston variable pump, this machine guarantees precision in measurement and unwavering stability in operation.
2. Featuring a high-precision, self-cleaning high-pressure mixing head, this machine achieves pressure jet and impact mixing with remarkable uniformity. It eliminates residual material post-operation, requires no cleaning, is maintenance-free, and is constructed from high-strength materials for longevity.
3. The balance lock on our black and white material pressure needle valve ensures there's never a pressure differential, maintaining consistency and quality.
4. Our magnetic coupling coupling employs cutting-edge permanent magnet control, which prevents temperature rise and eliminates leakage, ensuring seamless operation.
5. The mixing head, equipped with dual proximity switch control, facilitates precise and accurate injection every time.
6. An innovative timing cycle function for raw materials prevents crystallization during equipment downtime, ensuring smooth operation when resumed.
Our Polyurethane Foaming Machine offers exceptional elasticity and strength, outstanding oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity provides superior thermal insulation, significantly reducing accident risks. Ideal for producing polyurethane flexible foam and self-skinning products such as sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Experience the future of manufacturing with our fully digital, modular integrated control system. It offers unprecedented accuracy, safety, and user-friendliness, combining intuitive and intelligent technology to streamline all technological processes.
Features:
1. Designed with a three-layer storage tank, our system features a stainless steel liner and sandwich-type heating, wrapped in an insulating layer. This adjustable temperature system is both safe and energy-efficient.
2. Our material sample test system allows for seamless switching without hindering production, saving both time and resources.
3. A low-speed, high-precision metering pump ensures an accurate ratio, maintaining a random error within an impressive ±0.5% margin.
4. The material flow rate and pressure are expertly adjusted using a converter motor with variable frequency regulation, enabling high accuracy and quick, simple ration adjustments.
5. With a high-performance mixed device, materials are output synchronously and evenly. Our new leak-proof structure and cold-water cycle interface guarantee no blockages, even during extended downtimes.
6. A state-of-the-art PLC and touch screen man-machine interface system controls injection, automatic cleaning, and air flush, ensuring stable performance. It automatically distinguishes, diagnoses, and alarms any abnormalities, displaying the cause for easy rectification.
Specification:
Application:
This versatile system is perfect for creating products like soft shoe insoles and others that feature two or more colors and densities, offering innovation in design and comfort.
Our innovative high-pressure foaming machine allows for the perfect blend of black and white materials with a cyclopentane premix via a sophisticated injection gun. This concoction is injected into the interlayer between the outer and inner shells of boxes or doors. Under precise temperature conditions, a chemical reaction occurs between polyisocyanate (-NCO) and combined polyether (-OH), catalyzing polyurethane generation while releasing significant heat. This process ensures that the foaming agent, cyclopentane, vaporizes efficiently, expanding the polyurethane to fill all gaps, ensuring a flawless finish.
Features:
1. Our machine boasts precision metering with high-accuracy metering devices, ensuring unparalleled metering accuracy for all applications. Experience unparalleled reliability with our metering pump, which boasts an innovative magnetic connection. This cutting-edge feature ensures a completely leak-proof operation, providing an extended service life for your peace of mind.
2. Discover precision and efficiency with our advanced L-type high-pressure self-cleaning mixing head. Featuring an adjustable nozzle diameter, this state-of-the-art device creates a finely misted, consistent blend through high-pressure technology.
3. Seamlessly transition between high and low pressure cycles with our sophisticated switching device, tailored for effortless operation between active and standby modes.
4. Achieve precise temperature control with our integrated cooling and heating system, ensuring a stable environment with an impressive error margin of less than ±2°C.
5. Elevate your control experience with our intuitive 10-inch touch screen and PLC module. Effortlessly manage temperature, pressure, and pouring flow while enjoying the convenience of storing up to 99 recipes, all within a highly automated framework.
6. A material tank: Our specialized polyether/cyclopentane material tank features a uniquely designed white material room, complete with a concentration detector and a powerful exhaust system for optimal performance.
Specification:
Application:
Our CYCLOPENTANE high-pressure foaming machine is a versatile essential, extensively applied in the insulation of household appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. It is also pivotal in producing CFC-free foam for air conditioning sandwich panels, reflecting our commitment to environmentally friendly innovation.
Main Products
Yongjia Polyurethane Co., Ltd. proudly offers a diverse range of premium solutions tailored to your needs. Our main products include the advanced PU Foam Gasket Machine, meticulously engineered for precision operations, and the efficient Gasket Machine designed to ensure seamless functionality. Explore our cutting-edge Foaming Machine, crafted to deliver exceptional foam quality, alongside the versatile Foam Machine equipped for diverse applications. Our robust Polyurethane Foam Machine stands as a testament to durability and performance. For secure environments, consider our Explosion Proof Enclosure and Explosion Proof Box, perfect for safeguarding operations in hazardous settings. Additionally, streamline your processes with our reliable Automatic Foam Gasket Machine, and the innovative Automatic Foam Sealing Machine, both designed for seamless integration and efficiency. Enhance precision with our PU Gasket Dispensing Machine, ensuring unmatched accuracy and consistency in dispensing applications.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of innovation in the polyurethane industry, providing exemplary solutions as a professional machinery manufacturer. Our expertise spans across design, development, and production, ensuring top-tier quality and precision in every project. Founded in 2013, Yongjia has rapidly evolved into a leading force in Chinese polyurethane technology. With a sprawling 10,000 square meters dedicated to our operations, we set the benchmark for excellence and innovation in the industry. Our diverse range of cutting-edge products includes high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines. Each product is crafted to perfection, catering to a wide array of industrial needs.
Tailored to perfection, we offer customized production lines designed to meet the unique demands and specifications of our clients, ensuring satisfaction and superior performance.
Flexible Foam System:Our offerings in the flexible foam system include: PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, memory pillow production lines, high rebound PU stress ball production lines, and car seat and cushion production lines. Additionally, we provide PU slow rebound ear plugs lines, all engineered for outstanding performance and comfort.
Rigid Foam System:We excel in the rigid foam system with specialized lines such as PU decorative molding crown cornice lines, plastering float trowel making lines, coldroom panel production lines, and standard PU sandwich panel production lines, each crafted for durability and efficiency.
Elastomer System:Our elastomer system features state-of-the-art forklift wheel casting lines, designed for robust and reliable performance in heavy-duty applications.We also provide advanced coal sieve screen select lines, engineered for optimal selection and processing efficiency. Our offerings extend to the car air filter gasket production line and beyond, ensuring comprehensive solutions for diverse industrial needs.
Leveraging our vast experience and expertise in the polyurethane machinery industry, we are confident in our ability to meet all your polyurethane needs. We warmly invite you to explore our offerings and look forward to providing exceptional solutions that elevate your business.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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