Advanced Automatic Line for Car Seat and Motorcycle Cushion Making

Product Details
Customization: Available
Raw Material: PU(=ISO+Poly), PU(=ISO+Poly)
Usage: Wide Usage
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  • Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
  • Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
  • Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
  • Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
  • Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
  • Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
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  • Overview
  • Product Description
  • Product Parameters
  • Certifications
  • Packaging & Shipping
  • Installation Instructions
  • Our Advantages
  • After Sales Service
  • Company Profile
  • FAQ
Overview

Basic Info.

Key Selling Points
Automatic
Product
Car Seat Pad
Weight (Kg)
1000 Kg
Place of Origin
Jiangsu, China
Name
Automatic PU Pouring Machine
Machinery Test Report
Provided
Voltage
380V
Product Type
PU Flexible Foam
Brand Name
Yongjia
Dimension(L*W*H)
Customized
Warranty
1 Year
Video Outgoing-Inspection
Provided
Power (Kw)
168

Product Description

Product Description

Main Unit Marvels: Our cutting-edge unit boasts a precision needle valve for material injection, offering a taper seal that ensures longevity and prevents any form of clogging. Experience impeccable material mixing with our advanced mixing head, delivering thorough stirring every time. Our precision metering is unmatched, thanks to the exclusive K series metering pump control, ensuring exact measurements. Simplify your operations with a single button for ease of use, allowing seamless transitions between different densities or colors whenever desired. Maintenance and operation have never been easier with our user-friendly design. Advanced Control Capabilities: Equipped with a microcomputer PLC and prestigious TIAN electrical components, our control systems guarantee automated, exact, and dependable supervision. You can store data for over 500 working positions, with pressure, temperature, and rotation rates tracked, displayed, and automatically regulated. Fault detection is streamlined with our alert systems. Plus, the imported frequency converter (PLC) manages proportions for up to 8 distinct products, elevating your production flexibility.
Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
Product Parameters

Mold and Application Versatility: Introducing a comprehensive molded PU foaming production line, expertly crafted to produce a diverse array of sponge products. Our high-resilient and viscoelastic sponges cater predominantly to high and medium-end markets, perfect for applications like memory pillows, mattresses, bus and car seat mats, bicycle and motorcycle seat mats, assembly chairs, office chairs, sofas, and other one-time molded sponge products.
PU machine
High pressure machine, 4 comp. mixhead system
Production method
Continuous moving type by turn table
Robot
Capacity 165kg
PU injection
1) Automatic pouring into open mould by industrial Robot
2) Manual pouring by worker
Mould carrier type
1) Open and close by hydraulic 
2) Open and close by Guide steel bar
Mould locking and unlocking
Auto. locking & unlocking by air unit
Mould carrier
4~24 carriers
Line size
Approx. 4~12m(D) x 5m(H)
Line speed
Approx. 100~200mm/ sec, changeable type
The shot cycle time
Approx. 10~15 sec
Curing time
Approx. 4min
Heating unit
4 kw/h (2carrier/ one heating unit), Hot water by electric heating
Seat weight
Approx. Min 310g~ Max 3,200g
Seat consists
Front cushion and back Rear cushion and back

PARAMETER REF.
PU Production line
Type of Production line
YJLD-60
YJL-75
JYLD-80
YJL-90
Dimension of production line
18950×1980×1280
23450×1980×1280
24950×1980×1280
27950×1980×1280
Dimension of worktable
600×500
600×500
600×500
600×500
Quantity of worktable
60
75
80
90
Sprocket center distance l4mm
16900
21400
22900
25900
Quantity of drying tunnel
7
9
9
11
Heat type
TIR/fuel
TIR/fuel
TIR/fuel
TIR/fuel
Heat device
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Power(KW)
23
32
32
40

Lead time
5-7 days for Car seat production line
Packaging
as require for Car seat production line

Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
Certifications

Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
Packaging & Shipping

Our standard packaging consists of a sturdy wooden box (Size: L*W*H). For European exports, we ensure fumigation of the wooden boxes. If the container space is limited, we switch to PE film packaging or tailor it to specific customer requests. Shipping fees and delivery timelines are negotiable; connect with our supplier for precise details. For the polyurethane foam spray machine, both sea and air freight options are available. However, for high or low-pressure foam machines and larger equipment, sea freight remains the viable option. Smaller accessories like spray guns and mixing heads can be efficiently shipped via express delivery.
Installation Instructions

Comprehensive Support for Installation: We offer video technical support for seamless setup. Should your company have an engineer, they are welcome to our factory for hands-on installation, commissioning, and training. Additionally, our skilled engineers are on standby to provide overseas machinery services, ensuring your operations run smoothly.
Our Advantages

Our Competitive Edge: Our dedicated team comprises seasoned mechanical, chemical, and process engineers, each bringing over a decade of experience in the PU foam industry. Complemented by our energetic, diligent, and seasoned sales team, we stand ready to fulfill all your PU foam product, mold, and machinery needs with unparalleled expertise.
After Sales Service

Holistic After-Sales Service: 1. Receive expert and considerate consulting to guide you towards the perfect solution. 2. Engage in detailed discussions concerning technical nuances, machine specifications, pricing, payment terms, and delivery schedules. 3. Benefit from our robust oversight of production timelines and quality, with timely updates on all intricacies. 4. Avail yourself of complimentary training at our facility during machine inspection, with optional photo and video confirmations of your machine and packaging prior to shipping. 5. Enjoy prompt and secure shipping services tailored to your requirements, inclusive of booking, container loading, and comprehensive shipping documentation. 6. For technical assistance, our team is available online via email and phone, and if necessary, we dispatch technicians directly to your site. 7. During the one-year warranty, we provide free spare parts, and thereafter, parts are available at cost. 8. Receive a complimentary accessory box with your purchase. 9. Tap into our formulation development services for raw materials. 10. Should you wish to visit our facilities, we will arrange for pickup from the airport to ensure a seamless visit experience.
Company Profile

Yongjia Polyurethane Co., Ltd. stands as a beacon of excellence in the PU machinery landscape, seamlessly blending design, development, and production expertise. Founded in 2013, Yongjia is a trailblazer in China's polyurethane technology sector, spanning over 10,000 square meters of constructed space. Our diverse product suite includes high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spray foam machines, and PU elastomer casting machines. We pride ourselves on our adaptability, crafting bespoke production lines tailored to meet the unique demands of our clientele, ensuring solutions that are as unique as your needs.
Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
Advanced Automatic Line for Car Seat and Motorcycle Cushion Making
Advanced Automatic Line for Car Seat and Motorcycle Cushion Making

FAQ

Q: Are you factory or trading company?
A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.

Q: Where is your factory?
A: Our Factory is located in Wuxi city, Jiangsu Province.

Q: How can I get your factory?
A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.

Q: Do you provide pick-up service?
A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.

Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?
A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.

Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?
A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.

Q: What is the application of PU foam machine?
A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;
PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.

Q: How long is your polyurethane foam casting machine warranty?
A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.

Q: How to solve the polyurethane foaming machine failure?
A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.

Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?
A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.

Q: What is your packaging of your PU foam injection machine?
A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.

Q: What transport methods do you have for your polyurethane foam making machine?
A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machine, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.

Q: Can I be your agent in our own country?
A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.

Q: How can I buy your PU foam machine and pay for the money?
A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.

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