Product Description
The Polyurethane Foaming Machine is an advanced equipment designed specifically for the seamless infusion and foaming of polyurethane foam. It works perfectly when the raw materials— isocyanate component and polyether polyol component— meet the specific formula requirements. This sophisticated foaming equipment guarantees the production of uniform and high-quality foam products, elevating your manufacturing capabilities.
1. This machine employs a high-precision oblique-axis axial piston variable pump, ensuring exact measurements and a smooth, reliable operation.
2. Experience cutting-edge mixing with our high-precision self-cleaning high-pressure mixing head. Our system boasts pressure jets and impact mixing for unparalleled mixing uniformity, leaving no residual material. Enjoy a maintenance-free experience with components forged from high-strength materials.
3. A locked black and white material pressure needle valve ensures equilibrium, eradicating any pressure differences between the two materials for a flawless process.
4. Our system features a state-of-the-art magnetic coupling that utilizes advanced permanent magnet control, preventing temperature rise and eliminating leakage.
5. The integration of a double proximity switch control in the mixing head allows for precise and accurate injection every time.
6. The innovative raw materials timing cycle function prevents crystallization when the equipment halts, safeguarding the integrity of your materials.
Our Polyurethane Foaming Machine stands out with exceptional elasticity and strength. It showcases remarkable resistance to oil, fatigue, abrasion, and impact. Its low thermal conductivity provides excellent thermal insulation, significantly reducing the risk of accidents. Primarily utilized for producing polyurethane flexible foam and self-skinning products, it serves diverse applications such as sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Fully embrace the future with our digital, modular integrated control system. It guarantees precision, safety, and intelligence while being intuitive and user-friendly.
Features:
1. Our machine utilizes a three-layer storage tank with a stainless steel liner, sandwich-type heating, and an insulated outer layer. Enjoy adjustable temperatures, enhanced safety, and energy conservation.
2. Equipped with a material sample test system, it allows you to switch seamlessly without disrupting production, saving both time and resources.
3. The low-speed, high-precision metering pump ensures accurate ratios with a minimal random error margin of ±0.5%.
4. With material flow rate and pressure finely tuned by a converter motor featuring variable frequency regulation, achieve high accuracy and easy adjustments for rationing.
5. Our high-performance mixing device guarantees synchronised material output and even mixtures. The innovative leak-proof structure and cold water cycle interface prevent blockages during prolonged downtimes.
6. The control system, featuring PLC and a touch screen interface, oversees injection, automatic cleaning, and air flushing. Benefit from stable performance, high operability, and automatic diagnostics that detect and alarm any abnormalities, displaying potential issues.
Specification:
Application:
The machine is adept at producing products like soft shoe insoles, featuring varied colors and densities, catering to specific and diverse requirements.
In this advanced model, black and white materials are premixed with cyclopentane. The mixture is injected via the high-pressure foaming machine's gun head into the gap between the box's outer and inner shells. At optimal temperatures, polyisocyanate reacts with combined polyether to create polyurethane, releasing heat. The cyclopentane foaming agent vaporizes, expanding the polyurethane to fill the shell and liner gap.
Features:
1. Setting new standards in accuracy, our high-precision metering device ensures exact measurements with unparalleled reliability. Our product features a state-of-the-art metering pump with a magnetic connection. This innovative design ensures that leaks are a thing of the past, offering you an extended service life with unmatched reliability.
2. Experience precision mixing with our L-type high-pressure self-cleaning mixing head. With an adjustable nozzle diameter, it creates a high-pressure mist for perfectly even mixing, ensuring optimal results every time.
3. Seamlessly switch between high and low pressure cycles with our advanced cycle switching device, providing efficient transitions between working and non-working states for maximum productivity.
4. Our integrated cooling and heating system maintains a precise, constant temperature with an impressive accuracy of <±2°C, ensuring consistent performance regardless of conditions.
5. Enjoy the future of control with our 10-inch touch screen and PLC module. Effortlessly manage temperature, pressure, and pouring flow, and store up to 99 recipes, all with superior automation for streamlined operations.
6. A material tank: Our individually designed polyether/cyclopentane material tank features a specialized white material room equipped with a concentration detector and a robust high-power exhaust system for optimal performance.
Specification:
Application:
Our CYCLOPENTANE high-pressure foaming machine is the ideal choice for a range of applications. Perfect for insulating home appliances like refrigerators, freezers, and water heaters, it also excels in the creation of CFC-free foam for air conditioning sandwich panels, and disinfecting cabinet insulation.
Main Products
At Yongjia Polyurethane Co., Ltd., we take pride in curating an exceptional array of top-quality products designed to meet diverse needs with precision and efficiency. Our signature offerings include the PU Foam Gasket Machine, renowned for its exceptional sealing capabilities. The Gasket Machine and Foaming Machine are engineered to deliver superior performance in every application. Our Foam Machine and Polyurethane Foam Machine showcase cutting-edge technology for optimal foam production. For industries requiring stringent safety measures, our Explosion Proof Enclosure and Explosion Proof Box offer trusted protection. Furthermore, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine are expertly crafted to enhance productivity and consistency. The PU Gasket Dispensing Machine stands as a testament to our commitment to innovation, ensuring seamless operations.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a distinguished leader in the polyurethane industry, seamlessly blending expertise in design, development, and manufacturing to deliver cutting-edge machinery solutions tailored to your needs. Since its inception in 2013, Yongjia has emerged as a trailblazer in Chinese polyurethane technology, boasting a state-of-the-art facility sprawling over 10,000 square meters dedicated to innovation and excellence. Currently, our diverse range of products includes high precision high pressure pouring machines, efficient low pressure foaming machines, versatile PU/Polyurea spraying foam machines, and robust PU elastomer casting machines.
We offer bespoke production line solutions finely tuned to cater to the unique requirements of each client, ensuring optimal performance and satisfaction.
Flexible foam system:Our flexible foam systems encompass a comprehensive array of production lines, including PU shoe/sole/insole production, anti-fatigue integral skin mat manufacturing, memory pillow creations, high rebound PU stress ball assembly, innovative car seat and cushion crafting, and PU slow rebound ear plug lines.
Rigid foam system:Within our rigid foam systems, you'll find specialized production lines for PU decorative molding and crown cornices, efficient plastering float trowel manufacturing, advanced cold room panel production, and standard PU sandwich panel assembly lines.
Elastomer system:Our elastomer systems feature precision-driven forklift wheel casting lines;specialized coal sieve screen selection lines; dedicated car air filter gasket production lines, among other innovative solutions designed to meet diverse industrial demands.
With our vast reservoir of experience in the polyurethane machinery sector, we are confident in our ability to fulfill all your polyurethane industry needs. We warmly invite you to reach out for a consultation and to visit our facilities to witness our commitment to excellence firsthand.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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