Product Description
The Polyurethane Foaming Machine, an advanced technology marvel, is specifically engineered for the precise infusion and foaming of polyurethane materials. When the raw material components of polyurethane, namely isocyanate and polyether polyol, meet specified formula requirements, our state-of-the-art foaming equipment ensures the production of uniform, high-quality foam products that exceed expectations.
1. Experience precision like never before with our high-precision oblique-axis axial piston variable pump, ensuring accurate measurement and stable operations.
2. Equipped with a revolutionary high-precision self-cleaning, high-pressure mixing head, our machine provides pressure jet, impact mixing with high uniformity, leaving no residuals post-usage. Enjoy maintenance-free operations with materials built for durability.
3. The innovative black and white material pressure needle valve locks post-balance, effectively ensuring zero pressure difference, maintaining equilibrium between the two materials.
4. Our cutting-edge magnetic coupling leverages high-tech permanent magnet control, proficiently eliminating temperature rise and preventing any leakage.
5. With the mixing head utilizing double proximity switch control, precise injection is achieved effortlessly.
6. Our sophisticated timing cycle feature for raw materials prevents crystallization, even when the equipment is paused, ensuring seamless operation.
The Polyurethane Foaming Machine boasts unmatched elasticity, strength, and resistance to oil, fatigue, abrasion, and impacts. Its low thermal conductivity provides exceptional thermal insulation, significantly reducing accident risks. This machine is ideal for producing polyurethane flexible foam and self-skinning products, including sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels, delivering versatility across various industries.Our fully digital and modular integrated control system revolutionizes technological processes, ensuring accuracy, safety, and intuitive operation. User-friendly, intelligent, and safe, it transforms user interaction into a seamless experience.
Features:
1. Our innovative three-layer storage tank features a stainless steel liner, sandwich heating, and an insulated outer layer for adjustable temperatures, maximizing safety and energy efficiency.
2. The material sample test system allows seamless switching without production interruptions, conserving both time and materials.
3. High-precision metering with low-speed pumps ensures an accurate ratio, maintaining a random error within a mere ±0.5%.
4. Variably regulate material flow rate and pressure with our converter motor for high accuracy, ensuring simple and rapid ratio adjustments.
5. The high-performance mixing device synchronizes material output for an even mixture, featuring an innovative leak-proof design and cold water cycle interface to prevent blockages during extended downtime.
6. Utilize our state-of-the-art PLC and touch screen interface for seamless injection control, automatic cleaning, and air flushing. Experience stability, high operability, and automatic abnormal situation diagnosis with clear factor displays.
Specification:
Application:
The Soft Shoe Insole and other products are crafted with two or more colors and densities, offering diversity and enhanced comfort.
Utilizing the Cyclopentane Series High-Pressure Foaming Machine, the black and white materials are expertly mixed with cyclopentane premix. This innovative mixture is injected into the interlayer of boxes or doors. Under specific temperature conditions, a catalytic reaction between polyisocyanate and combined polyether forms polyurethane, releasing significant heat. The cyclopentane in the combined polyether vaporizes progressively, expanding the polyurethane to fill gaps effortlessly.
Features:
1. Benefit from unparalleled accuracy with our high-precision metering device, ensuring precise measurement every time. Our cutting-edge metering pump employs a revolutionary magnetic connection, ensuring not only an impeccable seal to prevent leaks but also delivering an unmatched, prolonged service life. Experience excellence with every use!
2. The state-of-the-art mixing device features an L-type high-pressure self-cleaning mixing head, designed with an adjustable nozzle diameter. This ensures that the powerful high pressure creates a fine mist, blending materials to perfection, resulting in an even mix every time.
3. Seamlessly transition between high and low pressure cycles with our innovative switching device, allowing for effortless toggling between operational and idle modes, optimizing efficiency and performance.
4. Our advanced temperature device integrates both cooling and heating functions, maintaining a precise constant temperature with an impressive error margin of less than ±2°C. Enjoy consistent quality and unmatched precision in temperature control.
5. Harness the power of sophisticated electrical control through a user-friendly 10-inch touch screen and PLC module. This system manages temperature, pressure, and pouring flow with ease, stores up to 99 recipes, and offers an exceptional level of automation for your production needs.
6. Our customized material tank, designed for polyether/cyclopentane, features an individual white material room. Equipped with a concentration detector and a high-power exhaust system, it enhances safety and efficiency, ensuring optimal performance under all conditions.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine is your versatile solution for a myriad of applications, including household refrigerators, freezers, water heaters, and disinfecting cabinet insulation. It's also perfect for creating CFC-free foam for air conditioning sandwich panels, offering eco-friendly efficiency across all uses.
Main Products
Our company's prestigious range of products encompasses the highly efficient PU Foam Gasket Machine, versatile Gasket Machine, advanced Foaming Machine, state-of-the-art Foam Machine, and innovative Polyurethane Foam Machine. We also specialize in the production of Explosion Proof Enclosures and Explosion Proof Boxes. Our cutting-edge Automatic Foam Gasket Machine and Automatic Foam Sealing Machine ensure precision and excellence, while our PU Gasket Dispensing Machine is designed for superior performance and reliability.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of expertise in the PU industry, seamlessly blending innovative design, cutting-edge development, and precision production to deliver excellence in machinery manufacturing. Established in 2013, Yongjia has evolved into a leading Chinese powerhouse in polyurethane technology, boasting an expansive infrastructure exceeding 10,000 square meters dedicated to advancing construction and technological solutions. Our comprehensive product lineup encompasses state-of-the-art machinery including high pressure pouring machines, low pressure foaming machines, advanced PU/Polyurea spraying foam machines, and sophisticated PU elastomer casting machines.
With a commitment to customization, we excel in creating tailored production lines to suit the unique specifications and diverse needs of our valued clients.
Flexible Foam System:Our versatile offerings in the flexible foam domain include production lines for PU shoe/sole/insole, anti-fatigue integral skin mats, memory pillows, high rebound PU stress balls, car seats and cushions, as well as PU slow rebound ear plugs.
Rigid Foam System:Our rigid foam system features cutting-edge lines for PU decorative molding crown cornices, plastering float trowel manufacturing, coldroom panel production, and the construction of general PU sandwich panels.
Elastomer System:We specialize in elastomer solutions such as forklift wheel casting lines;advanced coal sieve screen selection lines; and intricate production lines for car air filter gaskets, among other specialized applications.
Leveraging our profound experience and deep-rooted expertise in the polyurethane machinery realm, we are confident in our ability to exceed your expectations. We warmly invite you to explore our offerings and look forward to your engagement and partnership.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.