Product Description
The polyurethane foaming machine is an advanced piece of equipment specifically designed for the precise infusion and foaming of polyurethane foam. With the right balance of isocyanate and polyether polyol, as per formula requirements, this foaming machine delivers uniform, top-quality foam products. The results are consistent and reliable, ensuring that your production line is efficient and your final product meets high standards of excellence.
1. Equipped with a high-precision oblique-axis axial piston variable pump, this machine guarantees accurate measurement and stable operation, ensuring precision in every project;
2. Featuring a high-precision self-cleaning high-pressure mixing head, it utilizes pressure jet and impact mixing for unparalleled uniformity. With no residual material, it requires no cleaning and is maintenance-free, constructed from high-strength materials for optimal durability;
3. The black and white material pressure needle valve is securely locked after balance, ensuring zero pressure difference between the two materials, enhancing the precision and reliability of your production;
4. The magnetic coupling employs cutting-edge permanent magnet control, ensuring no temperature rise or leakage, making it a high-tech marvel of innovative engineering;
5. Precision is elevated with the mixing head’s double proximity switch control system, facilitating exact injection for superior product quality;
6. The raw materials' timing cycle function prevents crystallization during equipment stoppage, maintaining material integrity and readiness for continued production.
The polyurethane foaming machine stands out with its high elasticity, strength, and superior resistance to oil, fatigue, abrasion, and impacts. Its low thermal conductivity enhances thermal insulation, minimizing accident risks. This versatile machine is indispensable for producing polyurethane flexible foam and self-skinning products, including sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Enjoy fully digital, modular integrated control of all technological processes, ensuring accuracy, safety, and an intuitive, intelligent, user-friendly experience.
Features:
1. This machine boasts a three-layer storage tank with a stainless steel liner and sandwich-type heating, wrapped in an insulation layer. It offers adjustable temperature settings, combining safety with energy efficiency;
2. With a material sample test system that allows production to continue uninterrupted, efficiency is maximized, saving both time and materials;
3. Its low-speed high-precision metering pump ensures accurate ratios, keeping random errors within ±0.5% for exceptional consistency;
4. The material flow rate and pressure can be finely adjusted with a converter motor featuring variable frequency regulation, promising high accuracy and swift, simple ratio adjustments;
5. A high-performance mixed device synchronizes material output precisely, ensuring an even mixture. A new leak-proof structure and cold water cycle interface are included to prevent blockages during extended downtimes;
6. Utilizing a PLC and touch screen man-machine interface, it controls injection, automatic cleaning, and air flushing processes, offering stable performance, high operability, and automatic abnormal situation diagnosis. The system distinguishes and alarms these situations, displaying the causes for quick resolution.
Specification:
Application:
Ideal for products like soft shoe insoles, featuring two or more colors and densities, this machine delivers versatility and precision in every output.
With cutting-edge technology, this machine blends black and white materials with cyclopentane premix through high-pressure injection, filling the interlayer between the box's outer shell and liner. Under precise temperature conditions, polyisocyanate and combined polyether react, catalyzing polyurethane formation. The resulting vaporization of cyclopentane expands the foam, filling every gap with precision and efficiency.
Features:
1. Exceptional metering accuracy is achieved with a high-precision metering device, ensuring meticulous measurements every time. Experience the impeccable performance of our metering pump, featuring cutting-edge magnetic connection technology. This advanced design ensures absolute leak prevention and impressively extends the product's lifespan, providing unmatched durability.
2. Discover the exceptional mixing capability of our L-type high-pressure self-cleaning mixing head. With its adjustable nozzle diameter, it creates a fine mist under high pressure, ensuring a perfectly homogeneous blend every time.
3. Seamlessly switch between high and low pressure cycles with our innovative cycle switching device, tailored for both operational and non-operational modes.
4. Our sophisticated temperature device integrates cooling and heating functions to maintain a precise constant temperature, with a minimal deviation of less than ±2°C, ensuring optimal conditions for your production needs.
5. Leverage superior electrical control with our state-of-the-art system. Featuring a 10-inch touch screen and PLC module control, this system allows precise management of temperature, pressure, and pouring flow. It also boasts the capacity to store 99 unique recipes, offering a high level of automation for enhanced efficiency.
6. The specialized material tank: A robust polyether/cyclopentane tank, uniquely designed with an individual white material room. It includes a concentration detector and a powerful exhaust system, ensuring top-notch safety and performance.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is a versatile solution utilized across various applications, including insulation for home appliance refrigerators, freezers, water heaters, and disinfecting cabinets. It is ideal for CFC-free foam production in air conditioning sandwich panels, promoting eco-friendly practices in the industry.
Main Products
Our company's exemplary product lineup is a testament to innovation and quality in the polyurethane industry. We proudly offer an extensive range that includes the PU Foam Gasket Machine, cutting-edge Gasket Machine, precision-engineered Foaming Machine, versatile Foam Machine, and state-of-the-art Polyurethane Foam Machine. Additionally, safety and reliability are paramount with our Explosion Proof Enclosure and Explosion Proof Box. We also specialize in automation with our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, and precision dispensing with the PU Gasket Dispensing Machine.
Company Profile
Yongjia Polyurethane Co., Ltd. proudly stands as a leading force in the polyurethane industry. A fusion of innovative design, dynamic development, and high-quality production, we redefine what's possible in PU machinery manufacturing. Founded in 2013, Yongjia has rapidly ascended to the pinnacle of China's polyurethane technology sector. Our state-of-the-art facility spans more than 10,000 square meters, a testament to our commitment to excellence and growth. Our diverse product portfolio includes cutting-edge high pressure pouring machines, innovative low pressure foaming machines, and advanced PU/Polyurea spraying foam machines. We also specialize in the precision engineering of PU elastomer casting machines.
We excel in creating bespoke production lines tailored to meet the unique specifications and diverse demands of our esteemed clients, ensuring superior satisfaction and operational efficiency.
Flexible Foam System:Our versatile offerings include comprehensive production lines for PU shoes, soles, and insoles, anti-fatigue integral skin mats, memory pillows, and high rebound PU stress balls. We also cater to automotive needs with car seats and cushions, and produce PU slow rebound ear plugs.
Rigid Foam System:We advance innovation with our PU decorative molding crown cornice lines and plastering float trowel making lines. Our expertise extends to cold room panel production and standard PU sandwich panel manufacturing.
Elastomer System:Specialized forklift wheel casting lines;Efficient coal sieve screen selection lines; And robust car air filter gasket production lines, among other sophisticated solutions.
With unmatched expertise and substantial experience in the polyurethane machinery domain, we are poised to fulfill every requirement with precision. We warmly invite you to engage with us and explore the opportunities we offer in the polyurethane industry.
Our Partners and Customers
Exhibition Photos
Certifications
Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
Audited Supplier 
){kind=link}