Product Description
The Polyurethane Foaming Machine is a state-of-the-art piece of equipment engineered for the precise infusion and foaming of polyurethane. It expertly handles polyurethane's core raw materials, the isocyanate and polyether polyol components, ensuring they meet rigorous formula specifications. By employing this avant-garde foaming apparatus, users can consistently produce foam products of exceptional uniformity and quality.
1. Featuring a high-precision oblique-axis axial piston variable pump, this machine ensures precise measurement with unparalleled operational stability.
2. Equipped with an advanced high-precision self-cleaning high-pressure mixing head, it utilizes pressure jet and impact mixing techniques to achieve superior uniformity. Remarkably, it leaves no residual material, requiring no cleaning, while demanding no maintenance due to its robust, high-strength construction.
3. The black and white material pressure needle valve is meticulously balanced and locked, ensuring zero pressure differential between these materials for consistent performance.
4. Its magnetic coupling system employs cutting-edge permanent magnet control to prevent temperature rise and eliminate leakage, ensuring seamless operation.
5. The machine's mixing head features dual proximity switch control, facilitating precise and accurate injection every time.
6. The timing cycle function for raw materials is instrumental in preventing crystallization, even when the equipment is halted, ensuring seamless performance.
The Polyurethane Foaming Machine combines high elasticity and resilience with excellent oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity provides outstanding thermal and sound insulation, significantly mitigating accident risks. Primarily, it is used for manufacturing polyurethane flexible foam and self-skinning items, perfect for products such as soundproofing materials, memory foam pillows, bras, car seat cushions, and steering wheels.Boasting a fully digital, modular, and integrated control system, this machine offers precision, safety, intuitiveness, intelligence, and user-friendliness in its technological processes.
Features:
1. Incorporating a three-layer storage tank with a stainless steel liner, this machine features sandwich-type heating, an insulated layer, adjustable temperature, and is both safe and energy-efficient.
2. Equipped with a material sample test system, it allows for seamless switching without disrupting production, optimizing both time and material usage.
3. The low-speed, high-precision metering pump ensures accurate ratios with a minute random error margin of ±0.5%.
4. Material flow rate and pressure are finely tuned via a converter motor with variable frequency adjustments, enabling high precision and swift ratio adjustments.
5. The high-performance mixing device guarantees synchronous material output and an even mixture. It includes a new leak-proof structure with a cold water cycle interface to prevent blockages during extended downtimes.
6. Utilizing a PLC and touch screen man-machine interface, the system controls injection, automatic cleaning, and air flushing. It offers stable performance, high operability, and can automatically detect, diagnose, and alarm abnormalities, clearly displaying any issues.
Specification:
Application:
Soft shoe insoles and various products featuring multiple colors and densities.
In this high-pressure foaming process, black and white materials are expertly mixed with cyclopentane premix via the injection gun, filling the space between a box or door's outer and inner shells. Given specific temperature conditions, a chemical reaction occurs between polyisocyanate and combined polyether, catalyzed to generate polyurethane and release heat. Simultaneously, the foaming agent, cyclopentane, vaporizes and expands the polyurethane, perfectly filling the gaps.
Features:
1. The metering operation is remarkably precise with the employment of a high-precision metering device, guaranteeing outstanding accuracy and reliability. Experience unparalleled precision with our cutting-edge metering pump, featuring a magnetic connection that ensures zero leakage and offers an impressive extended lifespan.
2. The mixing device boasts an L-type high-pressure self-cleaning mixing head with an adjustable nozzle diameter, creating a fine mist of high-pressure spray for flawlessly uniform mixing.
3. Seamlessly transition between high and low pressure with our advanced cycle switching device, engineered for smooth alternation between active and standby modes.
4. Our temperature control unit is an innovative cooling and heating integrated machine, maintaining a precise constant temperature with minimal deviation of less than ±2°C.
5. With our state-of-the-art electrical control system, enjoy a 10-inch touch screen and PLC module for flawless management of temperature, pressure, and pouring flow. Store up to 99 recipes, ensuring an exceptional level of automation.
6. Custom-designed material tank for polyether/cyclopentane, featuring a specialized white material room, concentration detector, and a robust high-power exhaust system.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine excels in diverse applications, including insulation for home appliances like refrigerators, freezers, and water heaters. It is perfect for disinfecting cabinet insulation and excels in producing CFC-free foam for air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we pride ourselves on our diverse array of top-tier products designed to meet various industrial needs. Our extensive range includes the highly sought-after PU Foam Gasket Machine and Gasket Machine, perfect for precision and efficiency. We also offer advanced Foaming Machines and Foam Machines that ensure superior quality foam production. Our Polyurethane Foam Machines lead the market with their cutting-edge technology. For environments requiring safety, explore our Explosion Proof Enclosures and Boxes, offering unparalleled security. Additionally, our Automatic Foam Gasket Machines and Foam Sealing Machines provide seamless operations. Finally, our PU Gasket Dispensing Machines are engineered for exceptional reliability and performance, making us a trusted partner in the industry.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of expertise in the PU industry, seamlessly integrating design, development, and production to offer unparalleled machinery solutions. Established in 2013, Yongjia has rapidly ascended to the forefront of Chinese polyurethane technology, boasting a state-of-the-art facility sprawling over 10,000 square meters. Our diverse product range includes high-pressure pouring machines, low-pressure foaming machines, advanced PU/Polyurea spray foam machines, and sophisticated PU elastomer casting machines.
We pride ourselves on tailoring bespoke production lines that align perfectly with the unique demands and specifications of our clients.
Flexible Foam System:Our offerings include a comprehensive PU shoe/sole/insole production line, an anti-fatigue integral skin mat line, a plush memory pillow production line, a high rebound PU stress ball line, a car seat and cushion production line, and a specialized PU slow rebound ear plugs line.
Rigid Foam System:We provide an extensive range of solutions such as PU decorative molding crown cornice line, plastering float trowel production line, cold room panel line, and standard PU sandwich panel production line.
Elastomer System:Our elastomer solutions include an efficient forklift wheel casting line;a specialized coal sieve screen selection line; and a precise car air filter gasket production line, among others.
Leveraging our vast expertise in polyurethane machinery, we are confident in our ability to fulfill all your industry requirements and eagerly anticipate your inquiries and visits.
Our Partners and Customers
Exhibition Photos
Certifications
Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
Audited Supplier 
){kind=link}