Product Description
Our cutting-edge Polyurethane Foaming Machine is the ultimate special equipment designed for the precise infusion and robust foaming of polyurethane foam. This marvel of engineering ensures that your polyurethane component raw materials, namely the isocyanate and polyether polyol components, meet stringent formula requirements. With our state-of-the-art foaming equipment, you'll consistently produce uniform and high-quality foam products that meet the highest standards.
1. Equipped with a high-precision oblique-axis axial piston variable pump, this machine guarantees precise measurements and unwavering stability in operation.
2. Features a high-precision self-cleaning high-pressure mixing head that employs pressure jet and impact mixing techniques. Ensuring unparalleled mixing uniformity with no residual material post-use, this component requires no cleaning or maintenance and is crafted from high-strength materials.
3. The innovative black and white material pressure needle valve, once balanced and locked, ensures zero pressure difference between the materials, offering reliability and consistency.
4. Our magnetic coupling solution utilizes advanced permanent magnet control, eliminating temperature rise and leakage, ensuring optimal performance.
5. The mixing head incorporates double proximity switch control, delivering precise injection each time.
6. With the raw materials timing cycle function, crystallization is prevented when the equipment is paused, ensuring seamless operation.
The Polyurethane Foaming Machine boasts remarkable elasticity and strength, with superior oil resistance, fatigue endurance, abrasion, and impact resistance. Its low thermal conductivity makes it an excellent thermal insulator, mitigating accident risks. This versatile machine is primarily used to create polyurethane flexible foam and self-skinning products, including soundproofing materials, memory foam pillows, bras, car seat cushions, steering wheels, and more.Experience the next level with our fully digital, modular integrated control system, which offers precision, safety, intuitive operation, intelligence, and user-friendliness.
Features:
1. Our innovative three-layer storage tank features a stainless steel liner, sandwich heating, and an insulation layer on the exterior, providing adjustable temperature control for safety and energy efficiency.
2. The material sample test system allows seamless switching without disrupting normal production, saving both time and materials.
3. Equipped with a low-speed, high-precision metering pump, this system ensures accurate ratios with a random error margin within ±0.5%.
4. Adjust material flow rate and pressure effortlessly with the converter motor's variable frequency regulation. Enjoy high accuracy and quick, simple ration adjustments.
5. Our high-performance mixing device ensures accurate synchronous material output and an even mixture. Featuring a new leak-proof structure and a cold water cycle interface, it prevents blockages during extended downtimes.
6. The PLC and touch screen man-machine interface controls injection, automatic cleaning, and air flush. Enjoy stable performance, high operability, and automatic abnormal situation diagnosis and alarms, with a clear display of any issues.
Specification:
Application:
Our products, including soft shoe insoles, showcase a spectacular array of colors and densities, with each item boasting two or more colors and densities.
In our Cyclopentane Series High-Pressure Foaming Machine, black and white materials seamlessly blend with cyclopentane premix through the precision-engineered injection gun head. This blend is then skillfully injected into the interlayer of the box or door shells. Under precise temperature conditions, a chemical reaction occurs between the polyisocyanate and combined polyether, catalyzing the creation of polyurethane and releasing significant heat. During this process, the cyclopentane foaming agent vaporizes, expanding the polyurethane to fill the gaps between the shell and liner.
Features:
1. Meticulously designed with an accurate metering system, this machine utilizes high-precision metering devices to provide exceptional metering accuracy. The metering pump features a cutting-edge magnetic connection, ensuring absolutely no leakage and an impressively enduring service life, providing reliable performance for years to come.
2. The mixing device boasts an innovative L-type high-pressure self-cleaning mixing head, with an adjustable nozzle diameter. This high-pressure system forms a fine mist, allowing for perfectly even mixing of materials.
3. Experience seamless operation with our high and low pressure cycle switching device, effortlessly transitioning between active and standby modes to optimize efficiency.
4. Our temperature control system utilizes an integrated cooling and heating machine, maintaining a consistent temperature with exceptional precision, with an error margin of just <±2°C.
5. The state-of-the-art electrical control system features a user-friendly 10-inch touch screen and advanced PLC module control. It precisely manages temperature, pressure, and pouring flow, with the capacity to store up to 99 distinct recipes, all contributing to a high level of automation.
6. The A material tank is specially designed for polyether and cyclopentane, featuring a uniquely designed white material room. It includes a concentration detector and a high-power exhaust system to maintain optimal conditions.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is a versatile marvel, extensively employed in the insulation of home appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. It also excels in producing CFC-free foam for air conditioning sandwich panels, contributing to a more sustainable and energy-efficient future.
Main Products
Yongjia Polyurethane Co., Ltd. proudly presents an extensive range of innovative products designed to revolutionize your polyurethane processing needs. Our top-tier offerings include the versatile PU Foam Gasket Machine and the precise Gasket Machine, both engineered to enhance efficiency and precision. For those seeking state-of-the-art foaming capabilities, our Foaming Machine and Foam Machine stand out as leaders in the industry. Dive into the future of polyurethane production with our Polyurethane Foam Machine, a cornerstone of our advanced product line. Safety and reliability are embodied in our Explosion Proof Enclosure and Explosion Proof Box, ensuring operational security. Seamlessly automate your processes with our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, designed to deliver unparalleled performance. For precision dispensing, look no further than our PU Gasket Dispensing Machine, engineered for flawless application.
Company Profile
Yongjia Polyurethane Co., Ltd. is a distinguished leader in the PU machinery manufacturing industry, expertly blending innovative design, meticulous development, and robust production capabilities to deliver unparalleled solutions. Founded in 2013, Yongjia has swiftly ascended to the pinnacle of polyurethane technology in China, boasting an expansive 10,000 square meters of cutting-edge facilities. Our diverse and comprehensive product portfolio includes state-of-the-art high pressure pouring machines, advanced low pressure foaming machines, versatile PU/ Polyurea spraying foam machines, and precision-engineered PU elastomer casting machines.
We pride ourselves on crafting bespoke production lines, meticulously tailored to meet the unique specifications and requirements of each client.
Flexible foam system:Our flexible foam solutions cover a broad spectrum, including: PU shoe/sole/insole production lines, revolutionary anti-fatigue integral skin mat lines, luxurious memory pillow production, dynamic high rebound pu stress ball lines, ergonomic car seat and cushion production lines, and innovative PU slow rebound ear plug lines.
Rigid foam system:Our rigid foam systems feature: PU decorative molding crown cornice lines, efficient plastering float trowel making lines, advanced coldroom panel production lines, and high-quality normal PU sandwich panel production lines.
Elastomer system:cutting-edge forklift wheel casting lines;specialized coal sieve screen select lines; precision-focused car air filter gasket production lines, among many others.
With our unparalleled expertise in polyurethane machinery, we are confident in our ability to fulfill all your polyurethane industry needs. We eagerly await your inquiries and hope to welcome you soon.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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