Product Description
The Polyurethane Foaming Machine by Yongjia Polyurethane Co., Ltd. is a state-of-the-art solution for the precision infusion and foaming of polyurethane foam. Designed to work seamlessly with isocyanate and polyether polyol components that comply with specific formulae, this equipment ensures the production of uniform, high-quality foam products that meet and exceed performance expectations.
1. Incorporating a high-precision oblique-axis axial piston variable pump, this machine offers unparalleled accuracy in measurement and maintains stable operations, ensuring peak performance and reliability.
2. Equipped with a high-precision self-cleaning high-pressure mixing head, the machine employs pressure jet and impact mixing technology. This ensures exceptional mixing uniformity, eliminating residual materials post-use. With a design that requires no cleaning or maintenance, it stands as a testament to strength and durability.
3. The black and white material pressure needle valve is expertly locked post-balance, guaranteeing there is zero pressure differential between the two substances, ensuring seamless operations.
4. Harnessing the power of an advanced magnetic coupling, this machine utilizes high-tech permanent magnet control, eliminating temperature rise and ensuring no leakage, thereby delivering superior performance.
5. The mixing head features a dual proximity switch control system, enabling precise and controlled injection processes that enhance the reliability of operations.
6. A cutting-edge timing cycle function for raw materials ensures they remain in optimal condition, preventing crystallization during equipment downtime, thus safeguarding the product's integrity.
The Polyurethane Foaming Machine excels in providing high elasticity and strength, coupled with outstanding oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity offers superior thermal insulation, reducing accident risks. Ideally suited for creating polyurethane flexible foam and self-skinning products, it finds widespread application in manufacturing sound insulation materials, memory pillows, bras, car seat cushions, steering wheels, and more, delivering unmatched performance.This machine offers fully digital, modular integrated control of all technological processes, providing remarkable accuracy, safety, intuitive operation, intelligence, and user-friendliness. It sets a new standard in operational excellence.
Features:
1. Featuring a three-layer storage tank with a stainless steel liner and sandwich-type heating, it is enveloped in an insulation layer, offering adjustable temperatures for safe and energy-efficient operation.
2. With a convenient material sample test system, it allows for effortless switching without disrupting normal production, significantly saving both time and resources.
3. The low-speed high-precision metering pump ensures accurate ratio control, limiting random errors within a precise ±0.5% range.
4. Material flow rate and pressure are expertly controlled by a converter motor featuring variable frequency regulation, allowing high-precision adjustments with ease.
5. Its high-performance mixing device guarantees accurately synchronized material output with even mixtures. The innovative leak-proof structure and reserved cold water cycle interface prevent blockages, even over extended downtimes.
6. The machine employs a PLC and touch screen interface for man-machine interaction, facilitating injection control, automatic cleaning, and air flushing. It ensures stable performance with high operability, automatically discerning, diagnosing, and alerting users to any abnormalities, displaying potential causes for swift resolution.
Specification:
Application:
The production of soft shoe insoles and other similar products with multiple colors and densities is seamlessly achieved with this machine, offering innovative solutions for modern manufacturing needs.
Utilizing a high-pressure foaming machine's injection gun head, black and white materials are expertly combined with cyclopentane premix and injected into the interlayer between the outer and inner shells of boxes or doors. Under specific temperature conditions, the chemical reaction between polyisocyanate and combined polyether, facilitated by a catalyst, produces polyurethane and releases substantial heat. This process vaporizes the cyclopentane foaming agent, expanding the polyurethane to fill the shell-liner gap seamlessly.
Features:
1. Featuring precision metering, this machine employs a high-accuracy metering device, ensuring unparalleled measurement accuracy for superior product output. The metering pump is engineered with a state-of-the-art magnetic connection, ensuring an impeccable seal that completely eradicates leakages and offers an exceptionally extended service life.
2. The advanced mixing apparatus boasts an innovative L-type high-pressure self-cleaning mixing head. Featuring an adjustable nozzle diameter, it utilizes high pressure to create a fine mist for impeccable, even mixing.
3. Performs seamless high and low-pressure cycle switching, effortlessly alternating between operational and non-operational modes.
4. The temperature control system integrates both cooling and heating functionalities within a unified machine, maintaining a constant temperature with a precise error margin of less than ±2°C.
5. The electrical control system features a sophisticated 10-inch touch screen with a PLC module, meticulously regulating temperature, pressure, and pouring flow. It also offers the convenience of storing up to 99 distinct recipes, epitomizing a high degree of automation.
6. Material tank: Includes a specially designed polyether/cyclopentane material tank (independently tailored white material room), equipped with a concentration detector and a high-power exhaust system for optimal performance.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine is extensively utilized in household appliances such as refrigerators, freezers, water heaters, and disinfecting cabinet insulation. It is also indispensable in crafting CFC-free foam for air conditioning sandwich panels.
Main Products
Our company's main products encompass an impressive array of advanced machinery, including the PU Foam Gasket Machine, the versatile Gasket Machine, and the state-of-the-art Foaming Machine. We also offer the highly efficient Foam Machine and the precision-engineered Polyurethane Foam Machine. For environments requiring safety, our Explosion Proof Enclosure and Explosion Proof Box are indispensable. Additionally, we provide the Automated Foam Gasket Machine and the Automatic Foam Sealing Machine, known for their reliability and accuracy. Further enhancing our product lineup, the PU Gasket Dispensing Machine stands out for its precision and efficiency.
Company Profile
Yongjia Polyurethane Co., Ltd. is a distinguished leader in the PU machinery industry, blending impeccable design, cutting-edge development, and seamless production. Since our establishment in 2013, Yongjia has surged to the forefront of Chinese polyurethane technology, boasting a sprawling construction area exceeding 10,000 square meters. Currently, our expansive product range includes: high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
We offer bespoke production lines, meticulously tailored to meet each client's unique specifications and requirements.
Flexible Foam System:Our versatile offerings encompass: PU shoe/sole/insole production lines, anti-fatigue integral skin mat lines, memory pillow lines, high-rebound PU stress ball lines, car seat and cushion lines, as well as PU slow rebound ear plug lines.
Rigid Foam System:Our sophisticated systems include PU decorative molding crown cornice lines, plastering float trowel making lines, cold room panel production lines, and standard PU sandwich panel production lines.
Elastomer System:Specialized forklift wheel casting lines;Innovative coal sieve screen selection lines; Advanced car air filter gasket production lines, among other state-of-the-art solutions.
Leveraging our vast expertise in the polyurethane machinery sector, we are confident in our ability to fulfill all your polyurethane needs. We warmly invite your inquiries and anticipate your valued presence.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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