Comprehensive Production Line for Car Seat and Foam Cushion Assembly

Product Details
Customization: Available
Raw Material: PU(=ISO+Poly), PU(=ISO+Poly)
Usage: Wide Usage
Diamond Member Since 2025

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  • Comprehensive Production Line for Car Seat and Foam Cushion Assembly
  • Comprehensive Production Line for Car Seat and Foam Cushion Assembly
  • Comprehensive Production Line for Car Seat and Foam Cushion Assembly
  • Comprehensive Production Line for Car Seat and Foam Cushion Assembly
  • Comprehensive Production Line for Car Seat and Foam Cushion Assembly
  • Comprehensive Production Line for Car Seat and Foam Cushion Assembly
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  • Overview
  • Product Description
  • Product Parameters
  • Certifications
  • Packaging & Shipping
  • Installation Instructions
  • Our Advantages
  • After Sales Service
  • Company Profile
  • FAQ
Overview

Basic Info.

Key Selling Points
Automatic
Product
Car Seat Pad
Weight (Kg)
1000 Kg
Place of Origin
Jiangsu, China
Name
Automatic PU Pouring Machine
Machinery Test Report
Provided
Voltage
380V
Product Type
PU Flexible Foam
Brand Name
Yongjia
Dimension(L*W*H)
Customized
Warranty
1 Year
Video Outgoing-Inspection
Provided
Power (Kw)
168

Product Description

Product Description

Main Unit Features: Our state-of-the-art unit employs a precision needle valve for material injection, ensuring a taper seal that remains untouched by wear and immune to clogging, for an uninterrupted performance. The mixing head performs flawless material stirring with precision metering, exclusively utilizing K series precision metering pump control. With the convenience of a single button operation, it allows seamless switching of density or color, offering ease in both maintenance and operation. Control Mechanism: Harness the power of microcomputer PLC control, featuring TIAN electrical components meticulously imported for achieving precise, reliable, and automated control. Equipped to handle over 500 working position data inputs, it tracks and displays pressure, temperature, and rotation rate digitally and controls them automatically. Crafted with abnormity or fault alarm devices and an imported frequency converter (PLC), it adeptly manages the proportion of up to 8 diverse products.
Comprehensive Production Line for Car Seat and Foam Cushion Assembly
Comprehensive Production Line for Car Seat and Foam Cushion Assembly
Product Parameters

Mold And Diverse Applications: Designed as a singularly molded PU foaming production line, it seamlessly crafts an array of sponge products. The high-resilient and viscoelastic sponge offerings cater predominantly to the high and medium-level markets. Applications include memory pillows, mattresses, bus and car seat mats, bicycle and motorcycle seat mats, assembly chairs, office chairs, sofas, and other one-time molded sponge products.
PU machine
High pressure machine, 4 comp. mixhead system
Production method
Continuous moving type by turn table
Robot
Capacity 165kg
PU injection
1) Automatic pouring into open mould by industrial Robot
2) Manual pouring by worker
Mould carrier type
1) Open and close by hydraulic 
2) Open and close by Guide steel bar
Mould locking and unlocking
Auto. locking & unlocking by air unit
Mould carrier
4~24 carriers
Line size
Approx. 4~12m(D) x 5m(H)
Line speed
Approx. 100~200mm/ sec, changeable type
The shot cycle time
Approx. 10~15 sec
Curing time
Approx. 4min
Heating unit
4 kw/h (2carrier/ one heating unit), Hot water by electric heating
Seat weight
Approx. Min 310g~ Max 3,200g
Seat consists
Front cushion and back Rear cushion and back

PARAMETER REF.
PU Production line
Type of Production line
YJLD-60
YJL-75
JYLD-80
YJL-90
Dimension of production line
18950×1980×1280
23450×1980×1280
24950×1980×1280
27950×1980×1280
Dimension of worktable
600×500
600×500
600×500
600×500
Quantity of worktable
60
75
80
90
Sprocket center distance l4mm
16900
21400
22900
25900
Quantity of drying tunnel
7
9
9
11
Heat type
TIR/fuel
TIR/fuel
TIR/fuel
TIR/fuel
Heat device
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Power(KW)
23
32
32
40

Lead time
5-7 days for Car seat production line
Packaging
as require for Car seat production line

Comprehensive Production Line for Car Seat and Foam Cushion Assembly
Certifications

Comprehensive Production Line for Car Seat and Foam Cushion Assembly
Packaging & Shipping

Our standard packaging is a robust wooden box (Size: L*W*H). For exports to European countries, we ensure the wooden box undergoes fumigation. If container space is constrained, we offer PE film packing or tailor the packaging to your specific requests. Shipping fees and delivery dates are open for negotiation – connect with our supplier for more details. Options for polyurethane foam spray machines include sea and air transportation; however, high/low pressure foam machines and larger machinery require sea transport. For smaller machine accessories like spray guns and mixing heads, express shipping is available.
Installation Instructions

We provide comprehensive video technical support. Should your company possess an engineer, we welcome them to our factory for in-depth field installation, commissioning, and training. We also offer the services of our skilled engineers globally, ensuring your machinery is set up with precision.
Our Advantages

Our team is a powerhouse of expertise, comprising seasoned mechanical, chemical, and process engineers, each boasting over a decade of experience in the PU foam arena. Complemented by a dynamic and diligent sales team, we are equipped to fulfill any PU foam product, mold, or machine requirement you might have.
After Sales Service

1. Engage in our expert and attentive consulting service, guiding you to the perfect solution. 2. Delve into detailed negotiations regarding technical aspects, machine configurations, pricing, payment terms, and delivery timelines. 3. Benefit from our robust production schedule management and quality control, with timely updates on every detail. 4. Avail free training at our plant during machine inspection or receive detailed photos and videos for your pre-shipment confirmation. 5. Experience swift and secure shipment tailored to your needs, encompassing booking, container loading, and shipping documentation. 6. Access our online technical support via email and phone, with the option of onsite technician visits if required. 7. Enjoy free spare parts within the one-year guarantee period, with continued original cost supply thereafter. 8. Receive a complimentary accessory box. 9. We offer innovative development solutions for raw material formulations. 10. If a factory visit is required, we arrange seamless airport pick-ups for your convenience.
Company Profile

Yongjia Polyurethane Co., Ltd., founded in 2013, is a preeminent machinery manufacturer in the PU industry, merging design, development, and production. As a leader at the forefront of Chinese polyurethane technology, spanning over 10,000 square meters, our company offers an expansive range of products including high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines. We also offer bespoke production line solutions, meticulously crafted to meet the unique demands of our clients.
Comprehensive Production Line for Car Seat and Foam Cushion Assembly
Comprehensive Production Line for Car Seat and Foam Cushion Assembly
Comprehensive Production Line for Car Seat and Foam Cushion Assembly

FAQ

Q: Are you factory or trading company?
A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.

Q: Where is your factory?
A: Our Factory is located in Wuxi city, Jiangsu Province.

Q: How can I get your factory?
A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.

Q: Do you provide pick-up service?
A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.

Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?
A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.

Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?
A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.

Q: What is the application of PU foam machine?
A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;
PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.

Q: How long is your polyurethane foam casting machine warranty?
A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.

Q: How to solve the polyurethane foaming machine failure?
A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.

Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?
A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.

Q: What is your packaging of your PU foam injection machine?
A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.

Q: What transport methods do you have for your polyurethane foam making machine?
A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machine, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.

Q: Can I be your agent in our own country?
A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.

Q: How can I buy your PU foam machine and pay for the money?
A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.

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