Product Description
The Polyurethane Foaming Machine is a cutting-edge, specialized equipment designed for the precise infusion and foaming of polyurethane foam. By utilizing high-quality isocyanate and polyether polyol components that meet stringent formula requirements, this machine consistently delivers uniform and perfectly crafted foam products with exceptional efficiency and reliability.
1. Utilizes a high-precision oblique-axis axial piston variable pump, ensuring meticulous measurement and stable operational excellence;
2. Equipped with a high-precision, self-cleaning high-pressure mixing head that offers pressure jet and impact mixing for superior uniformity. It eliminates residual material post-use, is maintenance-free, and constructed from high-strength materials for lasting durability;
3. The black and white material pressure needle valve is expertly balanced and locked to maintain zero pressure difference, ensuring consistent material flow;
4. Employs advanced, high-tech permanent magnet control within the magnetic coupling, guaranteeing no temperature rise and eliminating leakage concerns;
5. Features a mixing head with dual proximity switch control, delivering precise and accurate injections;
6. Incorporates a raw material timing cycle function, preventing crystallization during equipment downtime, thereby maintaining material integrity.
The Polyurethane Foaming Machine boasts high elasticity and strength, alongside outstanding oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity offers superior thermal insulation, significantly minimizing accident risks. Ideal for creating polyurethane flexible foam and self-skinning products, it is widely utilized in producing high-quality sound insulation materials, memory pillows, bras, car seat cushions, steering wheels, and more.Experience complete digital, modular integration across all technological processes with this machine, offering precision, safety, intuitive operation, intelligence, and user-friendliness.
Features:
1. Includes a three-layer storage tank with a robust stainless steel liner, sandwich-type heating, and an outer insulation layer. The temperature is adjustable, promoting safety and energy efficiency;
2. Features a material sample test system with seamless switching that does not interfere with regular production, conserving both time and resources;
3. Equipped with a low-speed, high-precision metering pump for accurate ratio control, maintaining random error within a remarkable ±0.5%;
4. Material flow rate and pressure are finely tuned by a converter motor using variable frequency regulation, ensuring high accuracy and quick, simple ratio adjustments;
5. Features a high-performance mixing device that ensures the synchronous output of materials for an even mixture. The innovative leak-proof structure and cold water cycle interface prevent blockages during extended downtime;
6. Managed by a PLC and touch screen man-machine interface for controlling injections, automatic cleaning, and air flushing. It offers stable performance, high operability, and the ability to autonomously identify, diagnose, and alert to abnormal situations, while clearly displaying any issues.
Specification:
Application:
Soft shoe insoles and other products can feature two or more colors and densities, showcasing versatility in design.
The innovative high-pressure foaming machine expertly combines black and white materials with cyclopentane premix, injecting this synergy into the space between the outer and inner shells of boxes or doors. Under controlled temperature, the isocyanate and combined polyether react chemically, catalyzing the formation of polyurethane and releasing substantial heat. The cyclopentane foaming agent vaporizes, expanding the polyurethane to fill every gap seamlessly.
Features:
1. Ensures precise metering with an advanced high-precision metering device, achieving exceptional measurement accuracy. The metering pump boasts a cutting-edge magnetic connection, ensuring zero leakage and an impressively extended service life.
2. Featuring the L-type high-pressure self-cleaning mixing head, the mixing device offers an adjustable nozzle diameter. It expertly creates a high-pressure mist, guaranteeing a perfectly uniform blend every time.
3. Equipped with a seamless high and low pressure cycle switching device, effortlessly toggling between operational and non-operational states.
4. The temperature control system is a sophisticated cooling and heating integrated machine, maintaining a stable constant temperature with minimal error of less than ±2°C.
5. Electrical control is managed through a state-of-the-art 10-inch touch screen with PLC module control. This system meticulously oversees temperature, pressure, and pouring flow, with the capability to store up to 99 recipes, ensuring a remarkable level of automation.
6. The material tank includes a polyether/cyclopentane tank, uniquely designed with a specialized white material chamber. It features a concentration detector alongside a high-power exhaust system for optimal performance.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is extensively utilized across a range of applications, including the insulation of household appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. It also plays a critical role in the eco-friendly CFC-free foaming of air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we specialize in an impressive array of products crafted to meet diverse industrial needs. Our premier offerings include the PU Foam Gasket Machine, Gasket Machine, Foaming Machine, and Foam Machine, each engineered to perfection for superior performance. We also provide the innovative Polyurethane Foam Machine, designed for optimal efficiency. For specialized applications, our Explosion Proof Enclosures and Boxes offer robust protection. In the realm of automation, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine deliver precision and reliability. Lastly, the PU Gasket Dispensing Machine stands out as a pinnacle of accuracy and consistency, making it an indispensable tool for professionals in the field.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of excellence within the PU industry. As a professional machinery manufacturer, we seamlessly blend design, development, and production to deliver unparalleled quality and innovation. Established in 2013, Yongjia has emerged as a leader in polyurethane technology in China. Our expansive facilities, spanning over 10,000 square meters, are a testament to our commitment to advancement and precision. Our diverse product range is a reflection of cutting-edge technology and versatility, encompassing high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
We excel in crafting bespoke production lines, meticulously tailored to meet the unique demands of our clients, ensuring optimal performance and satisfaction.
Flexible Foam System:Our offerings include an array of production lines: from PU shoe, sole, and insole production lines to anti-fatigue integral skin mat and memory pillow production lines, as well as high rebound PU stress ball and car seat and cushion production lines, and even PU slow rebound ear plugs lines.
Rigid Foam System:Our rigid foam system features the PU decorative molding crown cornice line, plastering float trowel making line, coldroom panel production line, and the versatile normal PU sandwich panel production line.
Elastomer System:Our elastomer system includes sophisticated forklift wheel casting lines,precision coal sieve screen select lines, and efficient car air filter gasket production lines, among many others.
With our extensive expertise and innovative spirit in the polyurethane machinery sector, we are poised to fulfill all your requirements. We eagerly anticipate your inquiries and visits, dedicated to exceeding your expectations at every turn.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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