Product Description
The Polyurethane Foaming Machine is an expertly engineered piece of equipment, crafted to infuse and foam polyurethane materials with precision. It seamlessly processes polyurethane component raw materials—specifically, isocyanate and polyether polyol—to meet exact formula requirements. By leveraging this innovative foaming equipment, you can produce foam products that are consistently uniform and meet the highest standards of quality.
1. Employs a high-precision oblique-axis axial piston variable pump, ensuring accurate measurement and stable operation, every single time;
2. Features a high-precision self-cleaning high-pressure mixing head, delivering a pressure jet and impact mixing with high uniformity. It leaves no residual material, requires no cleaning, is maintenance-free, and is crafted from high-strength materials for long-lasting performance;
3. The black and white material pressure needle valve locks post-balance, ensuring a consistent pressure balance between the two materials, eliminating any pressure discrepancies;
4. Employs a high-tech magnetic coupling with permanent magnet control, offering no temperature rise and zero leakage, ensuring maximum efficiency;
5. Features a mixing head with dual proximity switch control, allowing for precise and efficient injection every time;
6. Incorporates a raw materials timing cycle function to prevent crystallization when the equipment is at rest, maintaining material integrity.
The Polyurethane Foaming Machine is acclaimed for its high elasticity and strength, paired with exceptional oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity delivers superior thermal insulation, significantly reducing accident risks. This versatile machine is instrumental in the production of polyurethane flexible foam and self-skinning products, such as sound-insulating cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Boasting fully digital, modular integrated control over all technological processes, the system is designed to be accurate, safe, intuitive, intelligent, and user-friendly, catering to all user needs effortlessly.
Features:
1. Equipped with a three-layer storage tank featuring a stainless steel liner and sandwich-type heating, wrapped in an insulation layer for adjustable temperature. This ensures safety and energy efficiency;
2. Includes a material sample testing system that can be engaged without disrupting normal production, saving both time and materials efficiently;
3. Low speed, high precision metering pump ensures accurate ratios with a random error margin within ±0.5%;
4. Uses a converter motor with variable frequency regulation to adjust material flow rate and pressure, offering high accuracy and simple, rapid ratio adjustments;
5. A high-performance mixing device ensures accurate synchronous material output and even mixtures. It features a new leak-proof structure and a cold water cycle interface to prevent blockages even during extended downtimes;
6. Utilizes a PLC and touch screen man-machine interface to control injection, automatic cleaning, and air flush. The system boasts stable performance, high operability, and can automatically distinguish, diagnose, and alarm abnormal situations, displaying the source of any anomalies.
Specification:
Application:
Designed for products like soft shoe insoles, which require two or more colors and densities, perfectly fulfilling diverse production needs.
The Cyclopentane Series High Pressure Foaming Machine expertly mixes black and white materials with a cyclopentane premix via its high-pressure injection gun head. This mixture is then injected into the interlayer between a product's outer shell and inner shell. Under controlled temperature conditions, polyisocyanate and combined polyether chemically react in the presence of a catalyst, generating polyurethane and releasing significant heat. The cyclopentane foaming agent, premixed with the combined polyether, vaporizes continuously, causing the polyurethane to expand and fill gaps between the shell and liner.
Features:
1. Ensures precise metering with its high-precision metering device, guaranteeing exceptional metering accuracy. Immerse yourself in the peace of mind that comes with our metering pump's advanced magnetic connection. Designed to ensure a leak-proof experience and remarkable durability, this component promises a long-lasting service life, making it an essential part of your operations.
2. Experience precision and efficiency with our state-of-the-art mixing device. Featuring the L-type high-pressure self-cleaning mixing head, it offers an adjustable nozzle diameter that, when combined with high pressure, creates a fine mist ensuring an impeccably uniform mix.
3. Seamlessly transition between high and low pressure with our cycle switching device, allowing effortless switching between working and non-working states, enhancing operational flexibility and efficiency.
4. Maintain the perfect temperature with our integrated cooling and heating temperature device. Capable of controlling a constant temperature with an impressively minimal error margin of <±2°C, it ensures optimal conditions for your foaming process.
5. Step into the future of automation with our sophisticated electrical control system. Featuring a user-friendly 10-inch touch screen and a PLC module, it precisely controls temperature, pressure, and pouring flow. With the capacity to store up to 99 recipes, it offers unparalleled automation and efficiency.
6. Our A material tank exemplifies superior design, tailored for polyether/cyclopentane with an individually designed white material room. Equipped with a concentration detector and a high-power exhaust system, it ensures optimal performance and safety.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is an industry favorite, reliably serving in a variety of applications including home appliances like refrigerators and freezers, water heaters, and disinfecting cabinet insulation. It’s renowned for facilitating CFC-free foam production in air conditioning sandwich panels, ensuring environmental friendliness and superior insulation.
Main Products
At Yongjia Polyurethane Co., Ltd., we take immense pride in offering a diverse range of specialized and cutting-edge products designed to meet your foaming and sealing needs. Our esteemed product line includes the highly efficient PU Foam Gasket Machine, precision-engineered Gasket Machine, state-of-the-art Foaming Machine, versatile Foam Machine, robust Polyurethane Foam Machine, and reliable Explosion Proof Enclosures and Boxes. We also excel in automation with our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, ensuring seamless operations. Additionally, our PU Gasket Dispensing Machine is crafted for precision and efficiency, catering to various industrial applications.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a distinguished titan in the PU industry, excelling in the art of machinery manufacturing with a seamless blend of design innovation, development prowess, and superior production capabilities. Since our inception in 2013, Yongjia has emerged as a leader in Chinese polyurethane technology, boasting an expansive facility with over 10,000 square meters dedicated to advancing the industry. Currently, our impressive array of products includes high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, showcasing our versatility and expertise.
We pride ourselves on our ability to craft bespoke production lines tailored to meet our clients' unique specifications and diverse needs.
Flexible Foam System:Our offerings encompass PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, memory pillow production lines, high-rebound PU stress ball production lines, car seat and cushion production lines, and PU slow rebound ear plugs lines, each designed for optimal performance and quality.
Rigid Foam System:We specialize in PU decorative molding crown cornice lines, plastering float trowel making lines, coldroom panel production lines, and standard PU sandwich panel production lines, all engineered to perfection.
Elastomer System:Our elastomer system includes specialized forklift wheel casting lines,Coal sieve screen select lines that ensure precision and durability, As well as car air filter gasket production lines, among other cutting-edge solutions.
With extensive experience and deep-rooted expertise in the polyurethane machinery industry, we are confident in our ability to fulfill all your polyurethane needs. We warmly invite you to engage with us and explore how we can exceed your expectations.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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