Product Description
The Polyurethane Foaming Machine stands as a pinnacle of engineering, specially crafted for the infusion and foaming of polyurethane foam. Simply ensure that your polyurethane component raw materials, including isocyanate components and polyether polyol components, are aligned with the formula requirements. Effortlessly generate uniform and premium foam products through this state-of-the-art foaming equipment.
1. Utilizing a high-precision oblique-axis axial piston variable pump, our machine guarantees precise measurement and unwavering stability throughout the operation.
2. Equipped with an advanced high-precision self-cleaning high-pressure mixing head, it features pressure jet and impact mixing for exceptional mixing uniformity. Experience zero material residue post-operation, eliminating the need for cleaning and minimizing maintenance, thanks to its robust material construction.
3. The black and white material pressure needle valve offers balanced locking, ensuring an absolute absence of pressure differences between the black and white material pressures.
4. Our magnetic coupling coupling integrates cutting-edge permanent magnet control technology, resulting in no temperature rise and zero leakage during operation.
5. Employing a double proximity switch control for the mixing head, it achieves pinpoint injection accuracy, ensuring consistent results every time.
6. The raw materials are meticulously cycled on a timer, preserving them from crystallization when the equipment halts, ensuring optimal performance and longevity.
The Polyurethane Foaming Machine is a testament to durability, offering high elasticity and strength, alongside excellent resistance to oil, fatigue, abrasion, and impact. Its low thermal conductivity provides superior thermal insulation, significantly mitigating accident risks. Predominantly used to produce flexible foam and self-skinning polyurethane products, it caters to diverse applications, including sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Embrace the future of foam production with a fully digital, modular integrated control system that governs all technological processes. This advanced setup promises accuracy, safety, intuitiveness, intelligence, and user-friendliness, elevating user experience to new heights.
Features:
1. Employing a three-layer storage tank with a stainless steel liner, this system includes sandwich-type heating and an outer insulation layer. Adjustable temperature settings ensure safety and energy efficiency.
2. Introducing a material sample test system that operates freely without hindering normal production, it saves both time and materials efficiently.
3. Featuring a low-speed, high-precision metering pump, it ensures accurate ratios, maintaining random errors within an impressive ±0.5% margin.
4. Material flow rate and pressure benefit from converter motor adjustments with variable frequency regulation, offering high accuracy and effortless, rapid ratio adjustments.
5. The high-performance mixing device ensures synchronous material output, delivering an even mixture. The innovative leak-proof structure and cold water cycle interface are reserved to prevent blockages during prolonged downtimes.
6. Featuring PLC and touch screen man-machine interfaces, it manages injection, automatic cleaning, and air flush processes. The system offers stable performance, high operability, and can automatically identify, diagnose, and alert abnormal conditions, while displaying factors for quick resolution.
Specification:
Application:
Ideal for producing soft shoe insoles and various other products with two or more colors and densities, offering enhanced diversity in your manufacturing capabilities.
The Cyclopentane Series High-Pressure Foaming Machine masterfully blends black and white materials with cyclopentane premix via the precision injection gun head. This sophisticated process injects the mixture into the interlayer between the outer shell and inner shell of a box or door. Under specific temperature conditions, the polyisocyanate reacts with combined polyether, catalyzing the formation of polyurethane while releasing significant heat. The cyclopentane premix vaporizes seamlessly, expanding the polyurethane to fill every gap between the shell and liner.
Features:
1. Exemplifying precise metering, this machine employs a high-precision metering device, achieving exceptional accuracy in every operation. The metering pump showcases a groundbreaking magnetic connection, ensuring that leakage is a thing of the past. Its robust design promises an exceptional lifespan, making it a reliable choice for any operation.
2. The innovative mixing device utilizes an L-type high-pressure self-cleaning mixing head. With an adjustable nozzle diameter, it creates a fine mist under high pressure that ensures superbly uniform mixing.
3. The system is equipped with a versatile high and low-pressure cycle switching device, offering seamless transitions between operational and standby modes.
4. The temperature control unit integrates advanced cooling and heating technology, maintaining a stable constant temperature with remarkable precision, exhibiting an error margin of less than ±2°C.
5. Commanding the system is an electrical control setup featuring a 10-inch touch screen and PLC module control. It fine-tunes temperature, pressure, and pouring flow, all while storing up to 99 recipes, showcasing a high degree of automation.
6. The material tank is a polyether/cyclopentane design, uniquely housed in a white material room. It is equipped with a concentration detector and an efficient high-power exhaust system.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine finds extensive applications across various industries. It is indispensable in manufacturing home appliances such as refrigerators, freezers, and water heaters. It also plays a crucial role in the insulation of disinfecting cabinets and the eco-friendly, CFC-free foaming of air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we proudly offer an exquisite range of industry-leading products. Our main products include the highly versatile PU Foam Gasket Machine, engineered for precision and durability. Our Gasket Machines ensure seamless sealing, while our state-of-the-art Foaming Machines and Foam Machines provide unparalleled results in foam production. Our Polyurethane Foam Machines are designed for robust and efficient operations. For safety and reliability, explore our Explosion Proof Enclosures and Explosion Proof Boxes, crafted to withstand challenging environments. Additionally, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine deliver unmatched automation and accuracy. Lastly, our PU Gasket Dispensing Machine is tailored for precision dispensing, optimizing performance and quality in every application.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of innovation and professionalism within the PU industry. Our expertise spans from ingenious design to meticulous development and efficient production, making us a distinguished machinery manufacturer. Since its inception in 2013, Yongjia has emerged as a premier leader in polyurethane technology in China. Our expansive facilities boast over 10,000 square meters, offering a robust foundation for groundbreaking advancements. Our current portfolio of products is designed to cater to diverse industry needs, including high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
We are adept at crafting tailor-made production lines, meticulously engineered to align with our clients' unique specifications and visionary requirements.
Flexible foam system:Our flexible foam systems include PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, and memory pillow production lines. We also offer high rebound PU stress ball production lines, car seat and cushion production lines, and innovative PU slow rebound ear plugs lines.
Rigid foam system:Our rigid foam systems are pioneering in the industry, featuring PU decorative molding crown cornice lines, plastering float trowel making lines, as well as coldroom panel and standard PU sandwich panel production lines.
Elastomer system:Our elastomer system capabilities extend to forklift wheel casting lines, providing durable and reliable solutions.We offer coal sieve screen select lines as part of our comprehensive elastomer system offerings. Our range also includes advanced car air filter gasket production lines, among other state-of-the-art solutions.
With a wealth of experience in the polyurethane machinery landscape, we are confident in our ability to fulfill all your polyurethane needs. We warmly invite your consultation and anticipate your esteemed presence with great enthusiasm.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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