Product Description
Our state-of-the-art Polyurethane Foaming Machine is meticulously engineered for the infusion and foaming of luxurious polyurethane foam. When the performance indicators of polyurethane components, specifically isocyanate and polyether polyol, meet the precise formula requirements, our machine ensures the production of consistent, top-tier foam products through its advanced foaming techniques.
1. Incorporating a high-precision oblique-axis axial piston variable pump, our machine guarantees precise measurements and flawless operation, setting the standard for stability and efficiency.
2. The machine's self-cleaning, high-pressure mixing head boasts precision pressure jet and impact mixing. It achieves unparalleled mixing uniformity, leaving no residual material behind, thus eliminating the need for cleaning or maintenance. Built with high-strength materials, it promises longevity and reliability.
3. The pressure needle valve for black and white materials is expertly balanced and locked, ensuring there is no pressure difference, thereby optimizing performance and safety.
4. Utilizing cutting-edge permanent magnet control technology, the magnetic coupling is designed to prevent temperature rise and leakage, enhancing safety and efficiency.
5. A double proximity switch control on the mixing head facilitates precise injection, elevating the standard of accuracy and control.
6. With a raw material timing cycle function, our machine prevents crystallization during downtime, maintaining material integrity and readiness.
The Polyurethane Foaming Machine is renowned for its exceptional elasticity and strength. It excels in oil resistance, fatigue resistance, abrasion resistance, and impact resistance. Thanks to its low thermal conductivity, it offers superior thermal and insulation properties, minimizing accident risks. It is adept at producing polyurethane flexible foam and self-skinning products such as sound insulation materials, memory pillows, bras, automotive seat cushions, and steering wheels.Experience the efficiency of fully digital, modular integrated control over all technological processes. Our system is accurate, safe, intuitive, intelligent, and designed for user-friendliness.
Features:
1. Featuring a triple-layer storage tank with a stainless steel liner and sandwich-type heating, the outer insulation layer provides adjustable temperature settings, promoting safety and energy conservation.
2. The inclusion of a material sample test system allows for seamless switching without disrupting production, saving both time and materials.
3. Equipped with a low-speed, high-precision metering pump, this system ensures accurate ratios with a minimal random error of ±0.5%.
4. The flow rate and pressure of materials are expertly adjusted by a converter motor with variable frequency regulation, offering high precision and swift, simple ration adjustments.
5. The high-performance mixing device guarantees precise synchronization of material output, delivering an even mixture. Its innovative leak-proof structure, along with a cold water cycle interface, prevents blockages during extended downtimes.
6. With PLC and a touch screen man-machine interface, control over injection, automatic cleaning, and air flush is seamless. It provides stable performance with high operability, automatically diagnosing and alerting any abnormalities while displaying their causes.
Specification:
Application:
Our machine excels in producing soft shoe insoles and other products characterized by multiple colors and densities, catering to diverse demands.
In this advanced system, the black and white materials are expertly combined with cyclopentane premix via the high-pressure injection gun. It is injected into the interlayer between the outer and inner shells of boxes or doors. At optimal temperatures, the polyisocyanate reacts with combined polyether, catalyzing the formation of polyurethane. Concurrently, the cyclopentane foaming agent vaporizes, allowing the polyurethane to expand and seamlessly fill the shell and liner gap.
Features:
1. Precision is paramount, with a high-precision metering device ensuring exceptionally accurate measurements, setting the bar for metering accuracy. The metering pump features a state-of-the-art magnetic connection, ensuring absolutely no leakage and guaranteeing an exceptionally long service life, making it a reliable choice for all your production needs.
2. Our advanced mixing device utilizes the L-type high-pressure self-cleaning mixing head, with an adjustable nozzle diameter. This sophisticated device creates a fine mist under high pressure, ensuring an even and consistent blend every time.
3. Experience seamless operation with our innovative high and low pressure cycle switching device, allowing for effortless transitions between working and non-working states.
4. The temperature device is equipped with a cutting-edge cooling and heating integrated system, maintaining a stable constant temperature with exceptional precision, accurate to within less than ±2°C.
5. Our electrical control system features a user-friendly 10-inch touch screen, with a PLC module controlling temperature, pressure, and pouring flow. It can store up to 99 recipes, offering a highly automated experience for superior efficiency and productivity.
6. The material tank, designed for polyether or cyclopentane, comes with a specialized white material room. It includes a concentration detector and a robust high-power exhaust system, ensuring optimal performance and safety.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine is acclaimed for its versatile applications in home appliances such as refrigerators, freezers, and water heaters. It is also ideal for insulating disinfecting cabinets and creating CFC-free foam for air conditioning sandwich panels, offering unparalleled efficiency and eco-friendly solutions.
Main Products
Yongjia Polyurethane Co., Ltd. takes pride in offering a diverse array of cutting-edge products, tailored for excellence and innovation. Our main product lineup includes the state-of-the-art PU Foam Gasket Machine, Gasket Machine, and high-performance Foaming Machine. Additionally, we offer the versatile Foam Machine and the advance-engineered Polyurethane Foam Machine. For safety-critical applications, we provide the Explosion Proof Enclosure and Explosion Proof Box, designed to ensure maximum protection. Our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine are perfect for streamlined efficiency, while the PU Gasket Dispensing Machine is crafted for precision and reliability.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a distinguished leader and specialist in the polyurethane (PU) machinery sector, seamlessly integrating design, innovation, and manufacturing excellence. Established in 2013, Yongjia has quickly ascended to the forefront of polyurethane technology in China, boasting a state-of-the-art facility that spans over an impressive 10,000 square meters. Currently, our diverse product portfolio includes: high-pressure pouring machines, cutting-edge low-pressure foaming machines, versatile PU/Polyurea spraying foam machines, and robust PU elastomer casting machines.
We specialize in crafting bespoke production lines, meticulously tailored to meet the unique demands and specifications of our valued clients.
Flexible Foam System:Our offerings comprise advanced PU shoe/sole/insole production lines, innovative anti-fatigue integral skin mat production lines, luxurious memory pillow production lines, high rebound PU stress ball production lines, ergonomic car seat and cushion lines, and precise PU slow rebound ear plugs lines.
Rigid Foam System:We provide specialized solutions including PU decorative molding crown cornice lines, efficient plastering float trowel making lines, cutting-edge coldroom panel production lines, and standard PU sandwich panel production lines.
Elastomer System:Our elastomer capabilities feature a comprehensive forklift wheel casting line.We deliver precision with our coal sieve screen select line. We also offer a meticulous car air filter gasket production line among other solutions.
With our wealth of experience in the polyurethane machinery realm, we are confident in our ability to satisfy all your needs, and we warmly invite your inquiries and visits to explore how we can serve you best.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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