Product Description
The Polyurethane Foaming Machine is an advanced, specialized apparatus designed for the precise infusion and foaming of polyurethane. As long as the performance criteria of the polyurethane components—specifically the isocyanate and polyether polyol—align with the formula specifications, the machine ensures the production of consistent, high-quality foam products. Through our top-notch foaming equipment, you can achieve uniformity and excellence in every batch.
1. Equipped with a high-precision oblique-axis axial piston variable pump, this machine guarantees meticulous measurements and smooth, stable operations.
2. Featuring a high-precision, self-cleaning high-pressure mixing head, this system employs pressure jet and impact mixing to deliver superior uniformity. The ingenuity of its design ensures no residual material remains, eliminating the need for cleaning or maintenance, and is manufactured from robust, high-strength materials.
3. Our black and white material pressure needle valve locks in balance, ensuring zero pressure differential between the black and white material pressures.
4. The magnetic coupling system utilizes cutting-edge permanent magnet control, ensuring zero temperature increase and no leakage, for enhanced reliability.
5. The mixing head is controlled by a double proximity switch, enabling precise and accurate injection every time.
6. The raw materials' timing cycle function prevents crystallization during equipment downtime, ensuring material integrity is maintained.
Polyurethane Foaming Machine boasts high elasticity, strength, and offers superb resistance to oil, fatigue, and abrasion. Its outstanding impact resistance and low thermal conductivity provide excellent thermal insulation, significantly reducing accident risk. This versatile machine is essential for producing polyurethane flexible foam and self-skinning products, including sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Our system showcases fully digital, modular integrated control over all technological processes, ensuring operations are accurate, safe, intuitive, intelligent, and user-friendly.
Features:
1. Incorporating a triple-layer storage tank with a stainless steel liner and sandwich-type heating, this machine is wrapped with an insulating layer for adjustable temperature control, offering safety and energy efficiency.
2. Features an innovative material sample test system, which can be seamlessly switched without interrupting production, saving time and materials efficiently.
3. With a low-speed, high-precision metering pump, this machine delivers accurate ratios, maintaining a random error margin within ±0.5%.
4. Material flow rate and pressure are finely tuned by a converter motor with variable frequency regulation, ensuring high precision and simplifying rapid ration adjustments.
5. Enhanced mixing device ensures perfectly synchronized material output, and a new leak-proof structure, with a reserved cold water cycle interface, prevents blockages, even during extended downtimes.
6. Utilizing a PLC and a touch screen man-machine interface, this advanced system manages injection, automatic cleaning, and air flushing with stability and high operability, including automated diagnostics and alarms for any abnormalities, displaying causal factors for easy troubleshooting.
Specification:
Application:
Ideal for products like soft shoe insoles and others that feature two or more colors and densities, this machine delivers unbeatable versatility.
Ingeniously mixing cyclopentane premix with black and white materials, this high-pressure foaming machine injects the mixture seamlessly into the interlayer between the product's outer and inner shells. Under controlled temperature conditions, the polyisocyanate reacts with the combined polyether, with the aid of a catalyst, to form polyurethane, releasing significant heat. Concurrently, the foaming agent (cyclopentane) vaporizes, allowing the polyurethane to expand and thoroughly fill any gaps between the shell and liner.
Features:
1. Our system boasts exceptional metering accuracy, utilizing a high-precision metering device to ensure unparalleled precision in every application. Our state-of-the-art metering pump, featuring a magnetic connection, guarantees an unmatched seal — eliminating any potential for leaks — while ensuring extraordinary durability and extended service life.
2. Experience seamless performance with our L-type high-pressure self-cleaning mixing head, where adjustable nozzle diameters and high-pressure misting ensure perfectly uniform mixture every time.
3. Our innovative cycle switching device allows for smooth transitions between active and standby modes, accommodating both high and low-pressure cycles with ease.
4. Equipped with an advanced cooling and heating integrated machine, our temperature device maintains a consistent climate with precision, ensuring a stable environment within an error margin of less than ±2°C.
5. Discover the future of automation with our sophisticated electrical control system, featuring a user-friendly 10-inch touch screen and PLC module. Effortlessly manage temperature, pressure, and pouring flow, and access up to 99 stored recipes for unparalleled efficiency and customization.
6. The meticulously crafted Material Tank, designed for polyether/cyclopentane, includes a specialized white material room. It features a concentration detector alongside a powerful exhaust system, ensuring optimal material management and environmental safety.
Specification:
Application:
Our CYCLOPENTANE high-pressure foaming machine is a versatile solution, expertly designed for a variety of applications including home appliance insulation for refrigerators, freezers, and water heaters, as well as air conditioning sandwich panels—all while being CFC-free and environmentally considerate.
Main Products
At Yongjia Polyurethane Co., Ltd., we proudly specialize in an array of innovative and high-quality machinery designed to meet diverse industrial needs. Our main offerings include the cutting-edge PU Foam Gasket Machine, the versatile Gasket Machine, and the efficient Foaming Machine. We also provide the advanced Foam Machine and the durable Polyurethane Foam Machine. For safety-conscious applications, we offer the Explosion Proof Enclosure and Explosion Proof Box. Moreover, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine deliver unmatched precision and reliability. Finally, the PU Gasket Dispensing Machine stands as a testament to our commitment to innovation and excellence in custom foam solutions.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a premier innovator in the PU industry, expertly merging design, development, and production to deliver unparalleled machinery solutions. Since its inception in 2013, Yongjia has been at the forefront of polyurethane technology in China, boasting a sprawling construction area exceeding 10,000 square meters. Our diverse product portfolio includes high pressure pouring machines, low pressure foaming machines, PU/Polyurea spray foam machines, and PU elastomer casting machines, catering to a wide range of industrial needs.
We excel in crafting bespoke production lines meticulously tailored to meet the unique specifications of our clients.
Flexible foam system:Our innovative flexible foam solutions feature PU shoe/sole/insole production lines, anti-fatigue integral skin mat lines, memory pillow lines, high rebound pu stress ball lines, car seat and cushion lines, and PU slow rebound ear plug lines.
Rigid foam system:Discover our efficient PU decorative molding crown cornice lines, plastering float trowel making lines, coldroom panel production lines, and standard PU sandwich panel production lines.
Elastomer system:Our elastomer solutions include specialized forklift wheel casting lines.Advanced coal sieve screen selection lines ensure top-tier quality and efficiency. Comprehensive car air filter gasket production lines and much more.
With our vast expertise in the polyurethane machinery sector, we are confident in our ability to meet all your polyurethane needs and eagerly invite your inquiries and visits.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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