Product Description
The Polyurethane Foaming Machine from Yongjia Polyurethane Co., Ltd. is a state-of-the-art apparatus designed specifically for the precise infusion and foaming of polyurethane materials. It achieves optimal performance when the isocyanate and polyether polyol components meet specific formula criteria, ensuring the production of uniformly high-quality foam products.
1. Equipped with a high-precision oblique-axis axial piston variable pump, this machine guarantees accurate measurement and smooth, stable operation.
2. Featuring a high-precision, self-cleaning high-pressure mixing head, our machine ensures thorough pressure jet and impact mixing, achieving superior uniformity with no residual material. It is maintenance-free, crafted from high-strength materials, and requires no cleaning.
3. The innovative black and white material pressure needle valve locks after balancing, eliminating pressure differences and ensuring consistent performance.
4. Utilizing cutting-edge permanent magnet control, the magnetic coupling ensures no temperature rise or leakage, enhancing operational safety.
5. With a double proximity switch control, the mixing head achieves precise and reliable injection every time.
6. Our raw materials timing cycle function prevents crystallization, even when the equipment is paused, ensuring uninterrupted performance.
Boasting high elasticity and remarkable strength, this machine excels in oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity provides excellent insulation, minimizing accident risks. Ideal for producing flexible foam and self-skinning products such as memory pillows, sound insulation materials, bras, car seat cushions, and steering wheels.Experience the brilliance of fully digital, modular integrated control systems that offer precise, safe, and intuitive operation. Intelligent and user-friendly design enhances every technological process.
Features:
1. Our machine features a three-layer storage tank with a stainless steel liner, sandwich heating, and outer insulation, providing adjustable temperatures for safe, energy-saving operations.
2. Includes a material sample test system allowing seamless switching without disrupting routine production, saving valuable time and resources.
3. The low-speed, high-precision metering pump delivers accurate ratios with a random error margin within ±0.5%, ensuring precise material delivery.
4. Material flow rate and pressure are finely adjusted using a converter motor with variable frequency regulation for high accuracy and easy, rapid ratio adjustments.
5. High-performance mixing device ensures synchronized material output and a uniform mixture. A novel leak-proof structure with a cold water cycle interface prevents blockages during extended downtimes.
6. The PLC and touch screen human-machine interface offers comprehensive control over injection, automatic cleaning, and air flush processes, providing stable performance and high operability. It automatically diagnoses, alarms, and displays abnormal situations.
Specification:
Application:
Perfect for creating products like soft shoe insoles that require multiple colors and densities.
In our advanced foaming machine, black and white materials, premixed with cyclopentane, are precisely injected between the outer and inner shells of a box or door using a high-pressure gun. Under controlled temperature, polyisocyanate and polyether undergo a catalytic reaction, forming polyurethane while releasing heat. The cyclopentane vaporizes, causing the polyurethane to expand and fill gaps efficiently.
Features:
1. Employing a high-precision metering device ensures exceptional accuracy, guaranteeing superior metering performance. The metering pump is a marvel of engineering, featuring an innovative magnetic connection that ensures no leaks, promising a remarkably long service life.
2. Our mixing device boasts an L-type high-pressure self-cleaning mixing head. The adjustable nozzle diameter, paired with high pressure, creates an ultra-fine mist that guarantees a perfectly even mix.
3. Experience seamless operation with our high and low pressure cycle switching device, designed for effortless transitions between working and non-working states.
4. The state-of-the-art temperature device integrates cooling and heating in one machine, maintaining a precise constant temperature with an impressively narrow error margin of <±2°C.
5. Elevate control with our advanced electrical system, featuring a 10-inch touch screen and PLC module for precise management of temperature, pressure, and pouring flow. Store up to 99 recipes for unrivaled automation and efficiency.
6. The material tank, specifically designed for polyether/cyclopentane, includes a dedicated white material room, concentration detector, and a robust high-power exhaust system for optimal performance.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine is the industry standard for applications requiring superior insulation. It's extensively used in home appliances like refrigerators, freezers, water heaters, and disinfecting cabinets, as well as in CFC-free foam for air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we proudly offer a comprehensive array of cutting-edge solutions engineered to elevate your production capabilities. Our flagship products include the state-of-the-art PU Foam Gasket Machine, designed for precise and efficient gasket creation, and the robust Gasket Machine for versatile industrial applications. Additionally, our advanced Foaming Machine and Foam Machine ensure optimal foam production, while the Polyurethane Foam Machine delivers superior performance in various sectors. For environments requiring heightened safety, our Explosion Proof Enclosure and Explosion Proof Box provide reliable protection. To automate and enhance sealing processes, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine offer seamless integration and operation. Furthermore, the PU Gasket Dispensing Machine stands as a testament to our commitment to innovation, providing precise dispensing for all your gasket needs.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of excellence in the PU industry, merging innovation in design, meticulous development, and impeccable production to craft machinery that sets industry standards. Founded in 2013, Yongjia has rapidly positioned itself at the cutting edge of polyurethane technology in China, boasting a sprawling facility with more than 10,000 square meters dedicated to pioneering advancements. Our extensive product range includes state-of-the-art high pressure pouring machines, versatile low pressure foaming machines, advanced PU/Polyurea spraying foam machines, and reliable PU elastomer casting machines, reflecting our commitment to versatility and precision.
Tailoring solutions to meet your unique demands, we offer bespoke production lines crafted with precision to align perfectly with your specific requirements.
Flexible Foam System:Our cutting-edge solutions include PU shoe/sole/insole production lines, resilient anti-fatigue integral skin mat lines, innovative memory pillow production lines, high-bounce PU stress ball lines, ergonomic car seat and cushion lines, and precise PU slow rebound ear plugs lines, designed to enhance comfort and performance.
Rigid Foam System:We specialize in crafting PU decorative molding crown cornice lines, efficient plastering float trowel making lines, superior coldroom panel production lines, and standard PU sandwich panel production lines, each designed to deliver durability and aesthetic appeal.
Elastomer System:Our offerings include the robust forklift wheel casting line, engineered for reliability and endurance.We provide specialized coal sieve screen select lines, crafted for precision and efficiency. Our car air filter gasket production line, among others, is designed to meet the highest standards of quality and performance.
With our profound expertise in the polyurethane machinery sector, we are confident in our ability to meet all your industry needs and eagerly anticipate your inquiries and visits, ready to provide unparalleled service and solutions.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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