Product Description
Our polyurethane foaming machine is the epitome of innovation, designed specifically for the infusion and foaming of premium-quality polyurethane foam. By ensuring that your isocyanate and polyether polyol components meet the formula specifications, this state-of-the-art equipment guarantees the production of uniform and high-quality foam products.
1. Featuring a high-precision oblique-axis axial piston variable pump, it ensures meticulous measurement and stable operation, setting a new standard in precision.
2. Equipped with a high-precision, self-cleaning high-pressure mixing head, it delivers pressure jet and impact mixing. Its design promises superior mixing uniformity, leaving no residual material—maintenance-free and highly durable.
3. The black and white material pressure needle valve locks post-balancing, safeguarding against any pressure difference for uncompromised blend integrity.
4. Utilizing cutting-edge technology, the magnetic coupling ensures no temperature rise and zero leakage, providing unparalleled reliability.
5. The mixing head is controlled by a dual proximity switch, enabling precise injection every time, enhancing efficiency and accuracy.
6. Its unique timing cycle function for raw materials prevents crystallization during shutdowns, maintaining the quality and readiness of raw materials.
Our polyurethane foaming machine boasts exceptional elasticity, strength, and resistance to oil, fatigue, abrasion, and impact. Its low thermal conductivity offers excellent thermal and sound insulation, significantly reducing accident risks. Perfect for manufacturing flexible foam and self-skinning products like sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Experience the future of manufacturing with our fully digital, modular integrated control system. It offers precision, safety, intuitive operation, intelligence, and a user-friendly interface, redefining modern production processes.
Features:
1. Incorporated with a three-layer storage tank featuring a stainless steel liner, this system offers sandwich-type heating wrapped in an insulation layer, assuring adjustable temperature, safety, and energy efficiency.
2. The material sample test system allows seamless switching without disrupting production, conserving both time and materials.
3. Our low-speed, high-precision metering pump offers an accurate ratio with a random error margin within ±0.5%, ensuring perfect mixing every time.
4. Enjoy high precision with our adjustable material flow rate and pressure, managed by a converter motor with variable frequency regulation for quick and easy ratio adjustments.
5. The high-performance mixing device guarantees synchronized materials output for a perfectly even mixture. Its innovative leak-proof design and reserved cold water cycle interface ensure no blockages, even after extended downtimes.
6. Utilizing a PLC and touch screen interface, this machine offers control over injection, automated cleaning, and air flush functions, enhancing performance and operability. It automatically detects, diagnoses, and alerts any abnormalities, displaying the factors causing them.
Specification:
Application:
Perfect for producing soft shoe insoles and other products that feature two or more colors and densities, ensuring versatility and design innovation.
Ingeniously mixing black and white materials with cyclopentane premix, this machine injects through the high-pressure foaming gun into the interlayer between a box's outer and inner shells. Under precise temperature control, a chemical synthesis occurs, producing polyurethane and releasing heat. The cyclopentane foaming agent vaporizes, causing the polyurethane to expand, effectively filling gaps and providing robust structural integrity.
Features:
1. Achieve exceptional precision with our advanced metering system, designed to deliver high-accuracy metering with unparalleled reliability. Our state-of-the-art metering pump features a groundbreaking magnetic connection, guaranteeing zero leakage and an impressively extended service life. Ensure optimal performance and reliability with this innovative design.
2. Embrace superior mixing precision with our L-type high-pressure self-cleaning mixing head. The nozzle diameter is fully adjustable to suit your specific needs, while the high-pressure mist ensures consistently even mixing for unparalleled results.
3. Experience seamless efficiency with our advanced high and low pressure cycle switching device. Effortlessly transition between working and non-working states, optimizing energy use and workflow.
4. Our temperature device, featuring an integrated cooling and heating system, precisely maintains a constant temperature, ensuring an error margin of less than ±2°C for superior consistency and quality control.
5. Harness the power of innovation with our electrical control system, complete with a sophisticated 10-inch touch screen and PLC module control. Effortlessly manage temperature, pressure, and pouring flow while storing up to 99 unique recipes, delivering a high level of automation and efficiency.
6. Our A material tank is uniquely designed for polyether and cyclopentane materials, housed in an exclusive white material room. Equipped with a concentration detector and a high-power exhaust system, it ensures optimal safety and performance.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine is an indispensable asset in the production of home appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. It excels in creating CFC-free foam for air conditioning sandwich panels, ensuring superior insulation and eco-friendliness.
Main Products
Yongjia Polyurethane Co., Ltd. proudly presents an impressive array of top-tier products that are designed to meet all your industrial needs. Our distinguished lineup includes the high-performance PU Foam Gasket Machine, the versatile Gasket Machine, and the innovative Foaming Machine, all engineered for excellence. Our Foam Machine and Polyurethane Foam Machine stand at the forefront of technology, designed to optimize your processes with ease. Furthermore, our Explosion Proof Enclosure and Explosion Proof Box ensure safety and reliability in hazardous environments. Experience the pinnacle of automation with our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, tailored for seamless operation. Rounding out our selection, the PU Gasket Dispensing Machine is the epitome of precision and efficiency. Discover unmatched quality with Yongjia's cutting-edge solutions.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a distinguished leader in the PU machinery manufacturing sector, seamlessly integrating design, development, and production to deliver unparalleled solutions. Established in 2013, Yongjia has emerged as a trailblazer in Chinese polyurethane technology, boasting a sprawling construction area exceeding 10,000 square meters, symbolizing our dominance in innovation and quality. Currently, our diverse product lineup includes high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, each designed to meet the highest standards of efficiency and precision.
We excel in creating bespoke production lines tailored to the unique specifications and requirements of our valued clients, ensuring complete satisfaction and optimal performance.
Flexible Foam System:Our offerings include comprehensive solutions like the PU shoe/sole/insole production line, anti-fatigue integral skin mat production line, memory pillow production line, high rebound PU stress ball production line, car seat and cushion production line, and PU slow rebound ear plugs line, each crafted to deliver exceptional comfort and durability.
Rigid Foam System:Our cutting-edge technologies drive production in PU decorative molding crown cornice lines, plastering float trowel making lines, coldroom panel production lines, and standard PU sandwich panel production lines, setting benchmarks in quality and innovation.
Elastomer System:Specialized in forklift wheel casting lines;coal sieve screen select lines; and car air filter gasket production lines, we guarantee excellence in every product.
With our rich expertise in the polyurethane machinery domain, we are poised to fulfill all your industrial needs. We warmly invite you to consult with us and witness our commitment to excellence firsthand.
Our Partners and Customers
Exhibition Photos
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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