Product Description
The Polyurethane foaming machine, a groundbreaking infusion and foaming marvel, is designed specifically for creating polyurethane foams. Provided that the raw materials—specifically, the isocyanate and polyether polyol components—meet the required performance indicators, this foaming equipment ensures you achieve exceptional, uniform, and high-quality foam products consistently.
1. Featuring an elite high-precision oblique-axis axial piston variable pump, this machine offers precise measurement and unwavering operational stability.
2. Employing a state-of-the-art, self-cleaning high-pressure mixing head, it ensures pressure jet, and impact mixing with high uniformity. Enjoy the advantage of zero residual material post-use, guaranteeing maintenance-free operations crafted from high-strength materials.
3. Experience seamless balance with the black and white material pressure needle valve, locked post-balance, ensuring absolute pressure uniformity between materials.
4. The magnetic coupling uses cutting-edge permanent magnet control, ensuring no temperature elevation or leakage.
5. The mixing head is equipped with a double proximity switch control, achieving precision in every injection.
6. A sophisticated timing cycle feature for raw materials prevents crystallization when the equipment is paused, ensuring uninterrupted quality.
The Polyurethane foaming machine boasts unparalleled elasticity and strength, complemented by outstanding oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity provides excellent thermal and insulation properties, mitigating accident risks. Primarily, it excels in creating flexible foam and self-skinning products such as sound insulation cotton, memory pillows, bras, car seats, and steering wheels.Harness the power of a fully digital, modular integrated control system—delivering accuracy, safety, intuitive operation, intelligence, and user-friendliness in all processing stages.
Features:
1. With an innovative three-layer storage tank, and stainless steel liner, it offers sandwich-type heating and an insulating exterior wrap. Easily adjustable temperature settings ensure safety and energy efficiency.
2. The addition of a material sample testing system allows for seamless switching without production disruption, saving valuable time and resources.
3. A low-speed, high-precision metering pump ensures an accurate ratio with a random error margin of just ±0.5%.
4. Material flow rate and pressure are regulated by a converter motor with variable frequency, facilitating high-precision and effortless ration adjustments.
5. The high-performance mixing device guarantees synchronized material output and even mixing. Its innovative leak-proof design and cold water cycle interface prevent blockages during extended downtimes.
6. The sophisticated PLC and touch screen interface ensures streamlined control over injection, automatic cleaning, and air flush operations, offering stable performance, high operability, and automatic distinction, diagnosis, and alarm for any anomalies—displaying abnormal factors for user awareness.
Specification:
Application:
Designed for products like soft shoe insoles and other multi-color, multi-density items, this machine is at the forefront of innovative product creation.
This machine precisely mixes black and white materials with the cyclopentane premix using a high-pressure injection gun, injecting it between the outer and inner shells of boxes or doors. Under selected temperature conditions, a chemical reaction between polyisocyanate and combined polyether, catalyzed effectively, generates polyurethane while emitting substantial heat. The cyclopentane foaming agent, premixed in the polyether, vaporizes, expanding the polyurethane to fill the shell-liner gap seamlessly.
Features:
1. Adopting a high-precision metering device ensures exceptional metering accuracy, setting new standards in precision and reliability. Our metering pump features an innovative magnetic connection, ensuring it remains leak-free while boasting an impressively long service life. This design prioritizes performance and reliability for seamless operations.
2. Our mixing device is a masterpiece of engineering, featuring an L-type high-pressure, self-cleaning mixing head. With an adjustable nozzle diameter, it artfully creates a fine mist under high pressure for thorough and uniform mixing.
3. Experience seamless transitions with our advanced high and low-pressure cycle switching device, expertly designed for effortless toggling between operational modes, facilitating unmatched efficiency and control.
4. The temperature control system utilizes a sophisticated cooling and heating integrated machine that maintains a precise constant temperature, with a minimal deviation of less than ±2°C, ensuring optimal performance and consistency.
5. Our electrical control system is a state-of-the-art solution, featuring a 10-inch touch screen and PLC module control to manage temperature, pressure, and pouring flow with precision. It stores up to 99 recipes, ensuring a high degree of automation for streamlined operations.
6. The material tank is uniquely designed to accommodate polyether or cyclopentane, housed in an individually crafted white material room. It includes a concentration detector and a robust high-power exhaust system to ensure safety and efficiency.
Specification:
Application:
Our CYCLOPENTANE high-pressure foaming machine is the epitome of versatility, finding widespread use in the insulation of home appliances like refrigerators, freezers, water heaters, and disinfecting cabinets. It's also pivotal in creating CFC-free foam for air conditioning sandwich panels, making it an environmentally friendly choice.
Main Products
Delve into the dynamic and diverse range of products we proudly present at Yongjia Polyurethane Co., Ltd., each crafted with precision and excellence. Our exceptional lineup includes the state-of-the-art PU Foam Gasket Machine, engineered for unmatched precision in gasket creation. Discover our versatile Gasket Machine, ideal for various sealing applications, and our cutting-edge Foaming Machine designed to produce superior quality foam with ease. Our Foam Machine and Polyurethane Foam Machine are the epitome of durability and efficiency, perfect for demanding industrial applications. We also offer robust Explosion Proof Enclosures and Explosion Proof Boxes, ensuring safety in critical environments. Experience automation at its finest with our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, delivering unparalleled consistency and performance. Lastly, our PU Gasket Dispensing Machine offers precision dispensing for seamless sealing solutions. Choose Yongjia Polyurethane Co., Ltd. for products that not only meet but exceed industry standards.
Company Profile
Yongjia Polyurethane Co., Ltd. is a distinguished leader in the PU machinery industry, seamlessly integrating design, development, and production to deliver unparalleled solutions. Founded in 2013, Yongjia has emerged as a pioneer in Chinese polyurethane technology, boasting a sprawling infrastructure that spans over 10,000 square meters. Our diverse product portfolio includes high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, catering to a vast array of industrial needs.
We proudly offer tailor-made production lines to accommodate the unique specifications and aspirations of each client.
Flexible Foam System:Our offerings encompass PU shoe/sole/insole production lines, anti-fatigue integral skin mat lines, memory pillow production lines, high-rebound PU stress ball lines, car seat and cushion lines, and PU slow rebound ear plugs lines.
Rigid Foam System:Explore our PU decorative molding crown cornice lines, plastering float trowel making lines, cold room panel production lines, and standard PU sandwich panel production lines for superior results.
Elastomer System:We offer specialized forklift wheel casting lines designed for optimal performance.Our coal sieve screen select lines are engineered for precision and durability. We also provide car air filter gasket production lines and more to meet diverse industrial demands.
With our vast expertise in polyurethane machinery, we are confident in our ability to fulfill all your needs in the polyurethane sector. We warmly invite your inquiries and visits.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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