Product Description
Our state-of-the-art polyurethane foaming machine is a revolutionary piece of equipment designed specifically for the infusion and foaming of polyurethane foam. It effortlessly produces uniform and top-quality foam products, provided the performance indicators of polyurethane component raw materials (specifically isocyanate and polyether polyol components) align with the formula criteria. With this advanced foaming equipment, achieving outstanding foam quality has never been easier.
1. Experience unparalleled precision with our high-precision oblique-axis axial piston variable pump, ensuring meticulous measurement and unwavering operational stability;
2. Harness the power of our high-precision self-cleaning high-pressure mixing head, which delivers pressure jet, impact mixing with superior mixing uniformity. Enjoy the convenience of no leftover material after usage, eliminating the need for cleaning, and benefiting from a maintenance-free, robustly constructed design;
3. Maintain equilibrium with our black and white material pressure needle valve. Once locked, it guarantees zero pressure difference between the black and white materials, ensuring perfect consistency;
4. Our magnetic coupling, powered by cutting-edge permanent magnet control, promises no temperature rise or leakage, setting a new standard for efficiency;
5. Precision is key with our mixing head's dual proximity switch control, which facilitates exact injection every single time;
6. The innovative timing cycle function of our raw materials system ensures that crystallization is prevented when the equipment is paused, safeguarding the integrity of the materials;
Boasting high elasticity and strength, our polyurethane foaming machine excels in oil resistance, fatigue endurance, abrasion and impact resistance. Its low thermal conductivity offers exceptional thermal insulation, minimizing accident risks. Predominantly utilized in manufacturing polyurethane flexible foam and self-skinning products, it caters to diverse applications such as sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Embrace the future with our fully digital, modular integrated control system, overseeing all technological processes with unrivaled precision. It's accurate, safe, user-friendly, and intelligently designed for intuitive operation.
Features:
1. Featuring a sophisticated three-layer storage tank with a stainless-steel liner, sandwiched heating, and an outer insulation layer. Enjoy temperature adjustability, coupled with safety and energy efficiency;
2. Includes a material sample test system that allows for seamless switching without disrupting normal production, saving both time and resources;
3. Equipped with a low-speed high-precision metering pump, it delivers an accurate ratio with a random error margin within ±0.5%;
4. Material flow rate and pressure are precisely controlled by a converter motor with variable frequency regulation, allowing for simple and swift ratio adjustments;
5. Our high-performance mixing device ensures synchronous materials output with even mixtures. It incorporates a new leak-proof structure with a cold water cycle interface to prevent blockages during extended downtimes;
6. The system leverages PLC and a touch screen man-machine interface to streamline the injection, automatic cleaning, and air flush processes. Benefit from stable performance, high operability, and automatic diagnosis with alerts for any anomalies, displaying the factors affecting performance;
Specification:
Application:
Our innovative solutions cater to soft shoe insoles and other products, featuring two or more colors and densities. Expand your product line with precision and creativity.
Our cutting-edge high-pressure foaming machine expertly mixes black and white materials with cyclopentane premix through its injection gun head, injecting the mixture into the interlayer between an outer shell and inner shell of containers such as boxes or doors. Under optimal temperature conditions, polyisocyanate and combined polyether undergo a catalytic chemical reaction, generating polyurethane and releasing significant heat. As the foaming agent (cyclopentane) vaporizes, the polyurethane expands to fill the gaps seamlessly.
Features:
1. Enjoy unparalleled accuracy in metering, thanks to our high-precision metering device designed to ensure exceptional metering precision. Experience unparalleled reliability with our metering pump, featuring a groundbreaking magnetic connection. This ensures a leak-proof operation and extends the service life to new heights.
2. Discover the L-type high-pressure self-cleaning mixing head, a marvel of technology with an adjustable nozzle diameter. It uses high pressure to create a fine mist, ensuring perfectly even mixing for superior results.
3. Seamlessly switch between high and low-pressure cycles with our innovative device, expertly designed to transition effortlessly between working and non-working modes, optimizing performance and efficiency.
4. Our temperature management device is an integrated marvel, combining both cooling and heating functions to maintain a constant temperature with remarkable precision, boasting an error margin of less than ±2°C.
5. Experience the pinnacle of automation with our 10-inch touch screen interface, complemented by a PLC module control system. It meticulously regulates temperature, pressure, and pouring flow, stores up to 99 recipes, and elevates automation to an art form.
6. Our uniquely designed A material tank caters to polyether/cyclopentane materials, featuring a dedicated white material room. Equipped with a concentration detector and a high-power exhaust system, it ensures optimal material handling.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is a versatile solution for various industries. It is the go-to choice for home appliance insulation, including refrigerators, freezers, water heaters, and disinfecting cabinets. It also excels in creating CFC-free foam for air conditioning sandwich panels, embodying eco-friendly innovation.
Main Products
Our company's main products are a testament to our dedication to quality and innovation. We proudly offer an extensive range of specialized machines including the PU Foam Gasket Machine, Gasket Machine, Foaming Machine, Foam Machine, and Polyurethane Foam Machine. We are also leaders in safety and technology with our Explosion Proof Enclosure and Explosion Proof Box. For automated solutions, discover our Automatic Foam Gasket Machine, Automatic Foam Sealing Machine, and PU Gasket Dispensing Machine. Each product is designed for reliability, efficiency, and optimal performance to meet diverse industrial needs.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of excellence in the PU industry, offering a harmonious blend of innovative design, cutting-edge development, and state-of-the-art production in machinery manufacturing. Since our inception in 2013, Yongjia has emerged as a trailblazer in Chinese polyurethane technology, boasting a sprawling facility exceeding 10,000 square meters dedicated to pioneering advancements. Our diverse array of products spans the industry spectrum, including high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
Tailoring solutions to fit your unique needs, we offer bespoke production lines crafted to your exact specifications.
Flexible Foam Systems:Dive into our specialized production lines: from PU shoe, sole, and insole lines, to anti-fatigue integral skin mat lines, memory pillow, high rebound PU stress ball, car seat and cushion lines, and even the intricate PU slow rebound ear plug lines.
Rigid Foam Systems:Explore our range of rigid foam solutions including PU decorative molding crown cornice lines, plastering float trowel making lines, cold room panel production lines, and standard PU sandwich panel production lines.
Elastomer Systems:Experience unmatched quality with our forklift wheel casting lines;Discover precision with our coal sieve screen select lines; Enhance efficiency with our car air filter gasket production lines and more.
With our vast expertise in polyurethane machinery, we are poised to exceed all your expectations in the polyurethane industry. We eagerly anticipate your inquiries and welcome your esteemed presence.
Our Partners and Customers
Exhibition Photos
Certifications
Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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