Product Description
Our state-of-the-art Polyurethane Foaming Machine is uniquely crafted for the infusion and expansion of polyurethane foams, ensuring that as long as the polyurethane raw material components, namely isocyanate and polyether polyol, meet specific formula requirements, they will produce consistently uniform and superior quality foam products through this advanced equipment.
1. Employing a high-precision oblique-axis axial piston variable pump, this system guarantees precise measurements and operates with remarkable stability.
2. Featuring a high-precision self-cleaning high-pressure mixing head, our machine excels in pressure jetting and impact mixing for unmatched uniformity. It ensures no residual material remains post-use, eliminating the need for cleaning or maintenance, constructed with high-strength materials for enduring performance.
3. Our innovative design includes a black and white material pressure needle valve that locks after balance, ensuring there is no pressure difference between the black and white materials.
4. Utilizing cutting-edge permanent magnet control, our magnetic coupling technology ensures no temperature rise and completely leak-free operation.
5. The mixing head is engineered with a double proximity switch control system, enabling precise injection with every use.
6. Our system includes a timing cycle function for raw materials, maintaining their consistency and preventing crystallization during equipment downtime.
The Polyurethane Foaming Machine showcases exceptional elasticity, strength, and resistance to oil, fatigue, abrasion, and impact. Thanks to low thermal conductivity, it provides excellent thermal insulation, minimizing accident risks. This equipment is pivotal for producing a variety of polyurethane flexible foams and self-skinning products such as sound insulation materials, memory pillows, bras, car seat cushions, and steering wheels.Experience the future with fully digital, modular integrated control of all technological processes—designed for accuracy, safety, intuitiveness, intelligence, and user-friendliness.
Features:
1. Designed with a three-layer storage tank featuring a stainless steel liner and sandwich-type heating, this system is wrapped with an insulation layer for adjustable temperatures, promoting safety and energy efficiency.
2. Introducing a material sample test system that allows seamless switching without affecting production, saving both time and materials.
3. A low-speed, high-precision metering pump ensures accurate ratios with a minimal random error margin of ±0.5%.
4. With material flow rate and pressure managed by a converter motor with variable frequency regulation, this system ensures high accuracy and allows for quick and simple ration adjustments.
5. Our high-performance mixing device synchronizes material output perfectly, ensuring even mixtures. It features a new leak-proof structure and a cold water cycle interface to prevent blockages during prolonged downtimes.
6. The system utilizes a PLC and touch screen man-machine interface for controlling injection, automatic cleaning, and air flushing, promising stable performance, high operability, and automatic abnormal situation diagnosis, with display for identifying abnormal factors.
Specification:
Application:
Our products, including soft shoe insoles, boast the flexibility of featuring two or more colors and densities, tailored to specific needs.
Within the Cyclopentane Series High-Pressure Foaming Machine, black and white materials are expertly combined with cyclopentane premix, injected through a high-precision gun head into the interlayer between outer and inner shells. This sophisticated process, carried out under controlled temperatures, involves chemical reactions between polyisocyanate and combined polyether, releasing heat and facilitating the expansion of polyurethane as cyclopentane vaporizes to fill the gaps between shells and liners.
Features:
1. Precision is redefined with our high-accuracy metering device, ensuring measurements are exact and consistent. The metering pump features a cutting-edge magnetic connection design, ensuring a leakproof operation and an impressively extended service life.
2. Our state-of-the-art mixing device incorporates an L-type high-pressure self-cleaning mixing head. With its adjustable nozzle diameter, it creates a fine mist under high pressure for optimal and even blending.
3. Experience seamless functionality with our high and low pressure cycle switching device, effortlessly toggling between operational and standby modes.
4. The temperature control system boasts an advanced cooling and heating integrated machine that maintains a consistent temperature with remarkable precision, ensuring an error margin of less than <±2°C.
5. Our superior electrical control system utilizes a sophisticated 10-inch touch screen and a PLC module to meticulously manage temperature, pressure, and pouring flow. With the capability to store up to 99 recipes, it offers unparalleled automation and control.
6. A meticulously engineered material tank accommodates polyether/cyclopentane, featuring a uniquely designed white material room. Equipped with a concentration detector and a high-power exhaust system to ensure safety and efficiency.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine finds extensive use across multiple applications, including insulation for home appliance refrigerators, freezers, water heaters, and disinfecting cabinets. It is also ideal for creating CFC-free foam in air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we take pride in our comprehensive array of top-tier products tailored to meet the diverse needs of our customers. Our esteemed offerings include the advanced PU Foam Gasket Machine, state-of-the-art Gasket Machines, cutting-edge Foaming Machines, and versatile Foam Machines. Furthermore, we specialize in the production of Polyurethane Foam Machines, designed with precision to ensure impeccable performance. For environments requiring stringent safety standards, our Explosion Proof Enclosures and Explosion Proof Boxes provide unwavering reliability. Additionally, our Automatic Foam Gasket and Automatic Foam Sealing Machines are crafted to deliver exceptional efficiency and quality. Lastly, our PU Gasket Dispensing Machine stands as a testament to our commitment to innovation and excellence in manufacturing.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of excellence in the PU industry. As a leading manufacturer, we merge creative design, innovative development, and efficient production processes to deliver top-tier machinery solutions. Established in 2013, Yongjia has swiftly ascended to the forefront of China's polyurethane technology landscape. Our sprawling facilities, encompassing over 10,000 square meters, are a testament to our commitment to innovation and quality. Our diverse product range includes: high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, each engineered for exceptional performance.
We pride ourselves on our ability to create bespoke production lines tailored to the unique specifications and requirements of our valued clients.
Flexible Foam System:Our cutting-edge flexible foam systems include: PU shoe/sole/insole production lines, anti-fatigue integral skin mat lines, memory pillow lines, high rebound PU stress ball lines, car seat and cushion lines, and PU slow rebound ear plug lines.
Rigid Foam System:Our rigid foam solutions feature: PU decorative molding crown cornice lines, plastering float trowel lines, coldroom panel lines, and standard PU sandwich panel production lines.
Elastomer System:Specialized forklift wheel casting lines;State-of-the-art coal sieve screen selection lines; Comprehensive car air filter gasket production lines, and an array of other bespoke elastomer solutions.
With our wealth of experience in the polyurethane machinery sector, we are poised to meet any and all of your polyurethane needs. We warmly invite you to consult with us and experience our world-class service in person.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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