Product Description
The Polyurethane Foaming Machine is a sophisticated piece of equipment specifically designed for the infusion and foaming of polyurethane materials. By ensuring that the performance indicators of the raw materials—comprising isocyanate components and polyether polyol components—align with the precise formula requirements, this machine is able to produce consistently uniform and high-quality foam products through its advanced foaming technology.
1. Equipped with a high-precision oblique-axis axial piston variable pump, this machine guarantees accurate measurement and operates with exceptional stability, ensuring efficient performance.
2. Utilizing a high-precision, self-cleaning high-pressure mixing head, the machine ensures pressure jet impact mixing with high uniformity. Post-operation, there are no residual materials, eliminating the need for cleaning and maintenance, while being constructed from durable, high-strength materials.
3. The black and white material pressure needle valve is designed to lock post-balance to ensure that pressure remains equalized between the two material pressures, enhancing operational accuracy.
4. The magnetic coupling adopts advanced permanent magnet control technology, ensuring there is no temperature rise and preventing leakage, even in demanding applications.
5. Featuring a dual proximity switch control, the mixing head is capable of executing precise injection, delivering exceptional performance and reliability.
6. The machine’s timing cycle function for raw materials ensures that crystallization is prevented when the equipment is at a standstill, maintaining material integrity.
Polyurethane Foaming Machines are renowned for their high elasticity and strength, coupled with outstanding oil resistance, fatigue resilience, and impact protection. Their low thermal conductivity provides excellent thermal and insulation properties, significantly reducing accident risks. Primarily utilized for manufacturing polyurethane flexible foam and self-skinning products, applications range from sound insulation and memory pillows to car seat cushions, steering wheels, bras, and more.Experience the future of foam production with our fully digital and modular integrated control system. Every process is accurately controlled, ensuring safety, intuitiveness, intelligence, and a user-friendly interface for seamless operation.
Features:
1. Featuring a three-layer storage tank with a stainless steel liner, the machine incorporates sandwich-type heating with an outer insulation layer. This design allows for adjustable temperatures, ensuring energy efficiency and operational safety.
2. The addition of a material sample test system enables seamless switching without disrupting normal production, optimizing time and material usage.
3. The low-speed, high-precision metering pump ensures an accurate ratio with a minimal random error margin of just ±0.5%, offering precision in every operation.
4. Utilizing a variable frequency-regulated converter motor, the material flow rate and pressure are easily adjustable, providing high accuracy and simplifying rapid ration adjustments.
5. A high-performance mixing device ensures that materials output synchronously and evenly, aided by a new leak-proof structure and a cold water cycle interface to prevent blockages during extended downtimes.
6. Control is made simple with a PLC and touchscreen man-machine interface, facilitating injection, automatic cleaning, and air flushing. The system features stable performance, high operability, and automatic differentiation, diagnosis, and alarming of any abnormal situations, with a display of abnormal factors for user convenience.
Specification:
Application:
Our innovative manufacturing processes produce soft shoe insoles and other products that boast two or more colors and densities, offering unparalleled customization and versatility in design.
In the Cyclopentane Series High-Pressure Foaming Machine, black and white materials are expertly mixed with cyclopentane premix using a high-pressure injection gun. These materials are injected into the space between the outer shell and inner shell of boxes or doors. Under controlled temperature conditions, polyisocyanate reacts with combined polyether to create polyurethane, releasing significant heat. During this process, the foaming agent cyclopentane vaporizes, expanding the polyurethane to fill the gaps between shells and liners, ensuring robust and effective insulation.
Features:
1. The machine boasts exceptional metering accuracy, achieved through the incorporation of state-of-the-art high-precision metering devices. The metering pump is equipped with a cutting-edge magnetic connection, ensuring an unparalleled level of leak-proof performance and boasting an impressively long lifespan. This innovative technology guarantees seamless operations for years to come.
2. The state-of-the-art mixing device features an L-type high-pressure self-cleaning mixing head. Its adjustable nozzle diameter ensures optimal performance, while the high-pressure stream creates a fine mist for exceptionally even mixing results.
3. Advanced high and low-pressure cycle switching device facilitates seamless transitions between active and standby modes, optimizing efficiency and operational flexibility with ease.
4. The sophisticated temperature device employs an integrated cooling and heating system to maintain a consistent temperature environment. With an impressive accuracy of less than ±2°C, it ensures precision at every stage.
5. The intuitive electrical control system utilizes a 10-inch touch screen paired with a PLC module, deftly managing temperature, pressure, and pouring flow. With the capability to store up to 99 recipes, it offers an exceptional level of automation and convenience.
6. The dedicated material tank for polyether/cyclopentane is cleverly designed with a specialized white material room. It is equipped with a concentration detector and a powerful exhaust system, ensuring optimal conditions for material storage and handling.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine finds its extensive application in the insulation of home appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. Perfectly engineered for CFC-free foam production, it also excels in crafting air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we pride ourselves on our diverse array of cutting-edge products, expertly crafted to meet the dynamic needs of our clients. Our flagship offerings include the PU Foam Gasket Machine, a marvel of engineering in precision gasket manufacturing; the versatile Gasket Machine, tailored for seamless operation across varied applications; and the Foaming Machine, renowned for its superior foam production capabilities. Delve further into innovation with our Polyurethane Foam Machine, designed for efficiency and reliability. We also specialize in Explosion Proof Enclosures and Boxes, ensuring maximum safety and durability in demanding environments. Additionally, we offer the technologically advanced Automatic Foam Gasket and Sealing Machines, which redefine automation standards. Finally, our PU Gasket Dispensing Machine stands out as a pinnacle of precision and performance in gasket application.
Company Profile
Yongjia Polyurethane Co., Ltd. stands at the pinnacle of PU industry innovation and excellence. As dedicated architects of cutting-edge machinery, we seamlessly integrate design, development, and production to push the boundaries of polyurethane technology. Since its inception in 2013, Yongjia has emerged as a trailblazer in Chinese polyurethane technology. We boast a sprawling facility with over 10,000 square meters dedicated to pioneering advancements and meticulous production. Our diverse array of products redefines industry standards with superior craftsmanship. Our offerings include high pressure pouring machines, low pressure foaming machines, advanced PU/Polyurea spraying foam machines, and specialized PU elastomer casting machines.
We excel in customization, tailoring production lines to meet the unique demands of our clients, ensuring each solution is perfectly aligned with their specific requirements.
Flexible Foam System:Our flexible foam solutions encompass a spectrum of applications: from PU shoe, sole, and insole production lines to anti-fatigue integral skin mat lines, memory pillow production, high-rebound PU stress balls, car seats, cushions, and slow rebound ear plugs lines.
Rigid Foam System:Our rigid foam expertise is showcased through our PU decorative molding and crown cornice lines, plastering float trowel lines, coldroom panel production, and standard PU sandwich panel lines.
Elastomer System:Our elastomer system encompasses innovative solutions such as the forklift wheel casting line;and the coal sieve screen select line, as well as the car air filter gasket production line, among other bespoke creations.
Harnessing our vast experience and deep-rooted expertise in polyurethane machinery, we are confident in fulfilling all your needs. We eagerly anticipate your consultation and welcome your visit to explore our comprehensive solutions.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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