Product Description
The Polyurethane Foaming Machine stands as a specialized powerhouse for the infusion and creation of polyurethane foam. With meticulous alignment of the isocyanate and polyether polyol components to exacting formula standards, our foaming equipment guarantees the production of consistent and superior foam products, setting a new benchmark in quality.
1. Utilizing a high-precision oblique-axis axial piston variable pump, this machine offers unmatched accuracy in measurement and ensures stable, reliable operation throughout its use.
2. Experience the excellence of our high-precision, self-cleaning high-pressure mixing head. Featuring pressure jet and impact mixing technology, it achieves superior mixing uniformity, leaving no residual materials. Maintenance-free with no need for cleaning, it is crafted from high-strength materials for enduring performance.
3. The black and white material pressures are perfectly balanced by a secure needle valve lock, ensuring zero pressure differences for flawless material consistency.
4. Our magnetic coupling employs cutting-edge permanent magnet control, effectively eliminating temperature rise and leakage for seamless operation.
5. Precision is paramount with the double proximity switch control on the mixing head, enabling exact and efficient material injection every time.
6. The raw materials' timing cycle function preserves their integrity, preventing crystallization during equipment downtime, thus safeguarding the machine's longevity and performance.
The Polyurethane Foaming Machine boasts remarkable elasticity and strength, complemented by exceptional oil resistance, fatigue resistance, abrasion resistance, and impact resilience. Its low thermal conductivity enhances thermal insulation, providing unparalleled safety. This versatile machine is adept at producing a myriad of polyurethane flexible foam and self-skinning products, from sound insulation cotton and memory pillows to bras, car seat cushions, and steering wheels.Harness the power of full digital and modular integrated control for all processes, ensuring accuracy, safety, and user-friendliness with an intuitive, intelligent interface that puts control at your fingertips.
Features: Discover the brilliant features that set our foaming machines apart, each designed to deliver exceptional performance and reliability.
1. Our innovative three-layer storage tank features a stainless steel liner and sandwich-type heating, wrapped in an insulating layer for temperature adjustment, ensuring safety and energy efficiency.
2. The material sample test system allows for seamless switching without disrupting production, saving both time and materials.
3. Our low-speed, high-precision metering pump provides accurate ratios with an impressively low random error margin within ±0.5%.
4. With converter motor-driven variable frequency adjustments, material flow rate and pressure control are precise, allowing for simple and rapid ratio adjustments.
5. Featuring a high-performance mixing device, our machine ensures synchronized material output and even mixtures, supported by a new leak-proof design and cold water cycle interfaces to prevent blockage during prolonged downtimes.
6. The PLC and touch screen interface grant effortless control over injection, automatic cleaning, and air flushing processes. With robust operability, the system intuitively identifies, diagnoses, and alerts users to any anomalies, displaying detailed abnormal factors.
Specification: Discover the detailed specifications that make our foaming machines the epitome of precision engineering and exceptional performance.
Application: Unlock diverse applications with our machinery, crafted to cater to a wide range of needs and industries with flexibility and efficiency.
Designed for products like soft shoe insoles and more, featuring multiple colors and densities, our machine supports versatile production possibilities.
The black and white materials undergo a meticulous mixing process with cyclopentane premix via a high-pressure injection gun, strategically filling the interlayer between the outer and inner shells of boxes or doors. Under controlled temperature conditions, the polyisocyanate and combined polyether react chemically, catalyzing the formation of polyurethane while releasing significant heat. This process ensures the foaming agent, cyclopentane, vaporizes and expands the polyurethane to impeccably fill the shell-liner gap.
Features: Elevate your understanding with our comprehensive features, each tailored to enhance efficiency, accuracy, and productivity.
1. Precision is at the forefront with our high-accuracy metering device, ensuring precise metering for consistently superior results. Experience unparalleled precision with our metering pump, designed with a cutting-edge magnetic connection that guarantees zero leakage and an impressively extended service life.
2. Discover the innovation of our mixing device, featuring an L-type high-pressure self-cleaning mixing head. The adjustable nozzle diameter, coupled with high pressure, creates a fine mist ensuring thorough and even mixing.
3. Seamlessly switch between high and low pressure cycles, effortlessly toggling between operational and standby modes for optimal performance.
4. Achieve precise temperature control with our integrated cooling and heating system, maintaining a stable environment with an accuracy of <±2°C.
5. Harness the power of automation with our advanced 10-inch touch screen and PLC module controls, precisely managing temperature, pressure, and pouring flow. Store up to 99 recipes for ultimate convenience and efficiency.
6. Our uniquely designed material tank accommodates polyether/cyclopentane, featuring an individual white material room with a concentration detector and a robust exhaust system for superior performance.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine stands as a versatile solution, ideal for insulating home appliances like refrigerators, freezers, water heaters, and disinfecting cabinets. It's also perfect for producing CFC-free foam in air conditioning sandwich panels, setting a new standard in eco-friendly technology.
Main Products
Yongjia Polyurethane Co., Ltd. proudly presents a stellar collection of innovative machinery designed to cater to the diverse needs of modern industries. Our main products include the efficient and precise PU Foam Gasket Machine, offering unparalleled sealing solutions. Discover our Gasket Machine and Foaming Machine for seamless operations. The sophisticated Polyurethane Foam Machine is perfect for high-demand applications, while our Explosion Proof Enclosure and Explosion Proof Box ensure safety and reliability in hazardous settings. Experience the convenience of our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, delivering fast and flawless results. Lastly, the advanced PU Gasket Dispensing Machine stands as a testament to our commitment to quality and durability.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a distinguished leader in the PU industry, seamlessly blending design, innovative development, and top-tier production to deliver exceptional machinery solutions. Since its establishment in 2013, Yongjia has positioned itself at the pinnacle of Chinese polyurethane technology, boasting a sprawling facility of over 10,000 square meters, dedicated to pioneering advancements and excellence. Our expansive product range includes: high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, all tailored to meet diverse industrial needs.
We offer bespoke production lines, meticulously customized to align with the unique requirements and specifications of each client.
Flexible Foam System:Our offerings include comprehensive solutions like the PU shoe/sole/insole production line, anti-fatigue integral skin mat production line, memory pillow production line, high rebound PU stress ball production line, car seat and cushion production line, and the PU slow rebound earplugs line, each designed for optimal performance.
Rigid Foam System:We provide cutting-edge PU decorative molding crown cornice lines, plastering float trowel making lines, cold room panel production lines, and standard PU sandwich panel production lines, ensuring superior quality and durability.
Elastomer System:Our precision-engineered forklift wheel casting lines are crafted for outstanding resilience and performance.Our coal sieve screen select lines are meticulously designed for high-efficiency operations. Our car air filter gasket production lines are engineered to deliver precision and reliability across applications.
With our vast expertise and commitment to excellence in the polyurethane machinery sector, we are confident in our ability to cater to all your industry-specific needs and extend a warm invitation for your consultation and visit, where your satisfaction is our priority.
Our Partners and Customers
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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