Foam Cushion Assembly System for Automated Bicycle Seat Production

Product Details
Customization: Available
Raw Material: PU(=ISO+Poly), PU(=ISO+Poly)
Usage: Wide Usage
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  • Foam Cushion Assembly System for Automated Bicycle Seat Production
  • Foam Cushion Assembly System for Automated Bicycle Seat Production
  • Foam Cushion Assembly System for Automated Bicycle Seat Production
  • Foam Cushion Assembly System for Automated Bicycle Seat Production
  • Foam Cushion Assembly System for Automated Bicycle Seat Production
  • Foam Cushion Assembly System for Automated Bicycle Seat Production
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  • Overview
  • Product Description
  • Product Parameters
  • Certifications
  • Packaging & Shipping
  • Installation Instructions
  • Our Advantages
  • After Sales Service
  • Company Profile
  • FAQ
Overview

Basic Info.

Key Selling Points
Automatic
Product
Car Seat Pad
Weight (Kg)
1000 Kg
Place of Origin
Jiangsu, China
Name
Automatic PU Pouring Machine
Machinery Test Report
Provided
Voltage
380V
Product Type
PU Flexible Foam
Brand Name
Yongjia
Dimension(L*W*H)
Customized
Warranty
1 Year
Video Outgoing-Inspection
Provided
Power (Kw)
168

Product Description

Product Description

Main Unit: Experience unparalleled precision with our material injection precision needle valve, promising wear-free and clog-free operations. The mixing head is expertly designed to ensure complete and thorough material stirring, while our K series precision metering pump control provides unmatched accuracy in metering. Simplify operations with a single button interface, allowing for effortless switching between various densities or colors. Easy maintenance and user-friendly operations are a given. Control System: Harness the power of advanced microcomputer PLC control with exclusively imported TIAN electrical components, ensuring automation that is both accurate and reliable. Program up to 500 working positions with ease, and benefit from digital tracking and display of pressure, temperature, and rotation rate for seamless automatic control. Our system is equipped with alarm devices to notify of any abnormalities or faults. Additionally, the imported frequency converter (PLC) facilitates the management of up to 8 different product proportions for diverse application needs.
Foam Cushion Assembly System for Automated Bicycle Seat Production
Foam Cushion Assembly System for Automated Bicycle Seat Production
Product Parameters

Mold and Applications: This cutting-edge PU foaming production line is designed for versatility, producing a wide array of sponge products, from high-resilient to viscoelastic types, targeting high and medium-level markets. Its applications are vast, including the manufacture of memory pillows, mattresses, bus and car seat mats, bicycle and motorcycle seat mats, assembly chairs, office chairs, sofas, and other one-time molded sponge products, making it indispensable for forward-thinking businesses.
PU machine
High pressure machine, 4 comp. mixhead system
Production method
Continuous moving type by turn table
Robot
Capacity 165kg
PU injection
1) Automatic pouring into open mould by industrial Robot
2) Manual pouring by worker
Mould carrier type
1) Open and close by hydraulic 
2) Open and close by Guide steel bar
Mould locking and unlocking
Auto. locking & unlocking by air unit
Mould carrier
4~24 carriers
Line size
Approx. 4~12m(D) x 5m(H)
Line speed
Approx. 100~200mm/ sec, changeable type
The shot cycle time
Approx. 10~15 sec
Curing time
Approx. 4min
Heating unit
4 kw/h (2carrier/ one heating unit), Hot water by electric heating
Seat weight
Approx. Min 310g~ Max 3,200g
Seat consists
Front cushion and back Rear cushion and back

PARAMETER REF.
PU Production line
Type of Production line
YJLD-60
YJL-75
JYLD-80
YJL-90
Dimension of production line
18950×1980×1280
23450×1980×1280
24950×1980×1280
27950×1980×1280
Dimension of worktable
600×500
600×500
600×500
600×500
Quantity of worktable
60
75
80
90
Sprocket center distance l4mm
16900
21400
22900
25900
Quantity of drying tunnel
7
9
9
11
Heat type
TIR/fuel
TIR/fuel
TIR/fuel
TIR/fuel
Heat device
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Power(KW)
23
32
32
40

Lead time
5-7 days for Car seat production line
Packaging
as require for Car seat production line

Foam Cushion Assembly System for Automated Bicycle Seat Production
Certifications

Foam Cushion Assembly System for Automated Bicycle Seat Production
Packaging & Shipping

For packaging, wooden boxes are the norm (Size: L*W*H). If exporting to Europe, these boxes undergo fumigation. When space is limited, PE film is used, or we follow your specific packing requests. Shipping fees and delivery options are negotiable; engage with our suppliers for precise details. For polyurethane foam spray machines, both sea and air pathways are open. However, larger machines like the high/low-pressure foam machines are best suited for sea transport. For smaller items like spray guns and mixing heads, express delivery is available, ensuring versatile logistics.
Installation Instructions

Indeed, we offer comprehensive video technical support. If your engineers are available, a visit to our factory for field installation, commissioning, and training is an option. Additionally, our engineers are ready and available for overseas machinery servicing.
Our Advantages

Our team boasts a remarkable ensemble of mechanical, chemical, and process engineers, each with over a decade of PU foam expertise. Complemented by a dynamic and industrious sales team, we are equipped to fulfill all PU foam product, PU mold, and PU machine requirements, ensuring unparalleled customer satisfaction through dedicated service.
After Sales Service

1. Engage in expert consulting services tailored to guide you toward the ideal solution for your needs. 2. Dive deeper into technical details, machine configurations, pricing, payment terms, and delivery timelines to ensure clarity. 3. We meticulously control the production schedule and quality, keeping you informed every step of the way. 4. Enjoy complimentary training at our facility during machine inspections, or receive photos and videos for pre-shipment confirmation. 5. Experience swift and secure shipping that includes booking, loading, and shipping documentation catered to your specifications. 6. Access comprehensive technical support via email or phone, with on-site technician services available if necessary. 7. Benefit from complimentary spare parts during the first year, with continued supply at original cost thereafter. 8. Receive a free accessory box with your purchase. 9. We provide developmental solutions for raw material formulations. 10. Planning a visit to our factory? Rest assured, we offer airport pickup arrangements for your convenience.
Company Profile

Yongjia Polyurethane Co., Ltd. stands as a beacon of innovation in the PU machinery sector, blending design, development, and production expertise. Since our inception in 2013, we have carved a niche at the forefront of China's polyurethane technology landscape, boasting a sprawling 10,000 square meters of operational space. Our portfolio is expansive, encompassing high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines. Moreover, we specialize in crafting bespoke production lines tailored to meet the unique requirements of each client, ensuring the perfect fit for every business need.
Foam Cushion Assembly System for Automated Bicycle Seat Production
Foam Cushion Assembly System for Automated Bicycle Seat Production
Foam Cushion Assembly System for Automated Bicycle Seat Production

FAQ

Q: Are you factory or trading company?
A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.

Q: Where is your factory?
A: Our Factory is located in Wuxi city, Jiangsu Province.

Q: How can I get your factory?
A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.

Q: Do you provide pick-up service?
A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.

Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?
A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.

Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?
A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.

Q: What is the application of PU foam machine?
A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;
PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.

Q: How long is your polyurethane foam casting machine warranty?
A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.

Q: How to solve the polyurethane foaming machine failure?
A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.

Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?
A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.

Q: What is your packaging of your PU foam injection machine?
A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.

Q: What transport methods do you have for your polyurethane foam making machine?
A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machine, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.

Q: Can I be your agent in our own country?
A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.

Q: How can I buy your PU foam machine and pay for the money?
A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.

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