Product Description
The state-of-the-art Polyurethane Foaming Machine is meticulously engineered to facilitate the infusion and foaming of top-quality polyurethane foams. Designed for optimal performance, this equipment ensures that the raw materials – the isocyanate component and polyether polyol component – perfectly align with your precise formula requirements. With our innovative foaming technology, you can effortlessly produce uniform and impeccable foam products that meet the highest standards of quality.
1. Leveraging a high-precision oblique-axis axial piston variable pump, this machine guarantees accurate measurement and stable operation, ensuring consistent high-quality output every time.
2. Featuring a high-precision self-cleaning high-pressure mixing head, this equipment excels in pressure jet and impact mixing, delivering exceptional uniformity. The maintenance-free design means no residual material is left behind, eliminating the need for cleaning and enhancing durability with high-strength materials.
3. With the black and white material pressure needle valve securely locked after balance, this machine ensures there is absolutely no pressure difference between black and white material pressure, maintaining the integrity of your production process.
4. The magnetic coupling utilizes advanced permanent magnet control, eliminating temperature rise and leakage, thus ensuring a smooth and secure operation.
5. The mixing head employs double proximity switch control for precise injection, delivering unparalleled precision and control in your manufacturing process.
6. The ingenious timing cycle function for raw materials prevents crystallization when the equipment is halted, ensuring that the materials remain in prime condition.
The Polyurethane Foaming Machine provides exceptional elasticity and strength, coupled with superior resistance to oil, fatigue, abrasion, and impact. Its low thermal conductivity offers exemplary thermal and thermal insulation, significantly mitigating the risk of accidents. This machine is primarily utilized in the production of flexible polyurethane foam and self-skinning products, such as sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Experience the future of technology with our fully digital, modular integrated control system, which provides precise, safe, intuitive, intelligent, and user-friendly navigation of all technological processes.
Features:
1. Incorporating a three-layer storage tank with a stainless steel liner, sandwich-type heating, and insulation layer wrap, this machine allows adjustable temperatures for safety and energy efficiency.
2. The addition of a material sample test system, which can be seamlessly switched without disrupting regular production, saves both time and materials, enhancing overall efficiency.
3. Utilizing a low-speed, high-precision metering pump, this machinery guarantees an accurate ratio with a random error margin within ±0.5%, ensuring consistent and precise results.
4. Material flow rate and pressure are expertly adjusted by a converter motor with variable frequency regulation, delivering high accuracy and simple, rapid ration adjustments.
5. Featuring a high-performance mixing device that synchronizes material output with precision, this equipment ensures an even mixture. The innovative leak-proof structure and reserved cold water cycle interface prevent blockages during extended downtimes.
6. The PLC and touch screen man-machine interface empowers users to control injection, automatic cleaning, and air flush processes with stability and high operability. It automatically identifies, diagnoses, and alerts abnormal situations, displaying the underlying factors.
Specification:
Application:
This machine caters to the creation of soft shoe insoles and other products featuring two or more colors and densities, delivering versatile and vibrant solutions.
In this advanced system, black and white materials are meticulously mixed with cyclopentane premix and injected through the high-pressure foaming machine's nozzle into the space between the box or door's outer and inner shells. Under specific temperature conditions, a chemical reaction between polyisocyanate (isocyanate (-NCO)) and combined polyether (hydroxyl (-OH)), catalyzed to produce polyurethane, releases significant heat. Concurrently, the foaming agent (cyclopentane) in the combined polyether vaporizes, expanding the polyurethane to fill the interstitial gap.
Features:
1. Ensures precise metering with the adoption of a high-precision metering device, delivering remarkable accuracy and reliability in every operation. Experience unparalleled reliability with our metering pump featuring a magnetic connection, ensuring a leak-proof operation and an extended service life that stands the test of time.
2. Discover superior mixing precision with our L-type high-pressure self-cleaning mixing head. The adjustable nozzle diameter combined with high pressure creates a fine mist, ensuring an impeccably uniform mix every time.
3. Seamlessly transition between operational and standby modes with our advanced high and low pressure cycle switching device, optimizing performance and efficiency.
4. Maintain perfect temperature conditions with our integrated cooling and heating system, delivering consistent temperature control with an impressively minimal error margin of <±2°C.
5. Achieve pinnacle automation with our sophisticated electrical control system, featuring a 10-inch touch screen and PLC module for precise control over temperature, pressure, and pouring flow. Effortlessly manage up to 99 recipes for ultimate flexibility.
6. Optimize material handling with our custom-designed polyether/cyclopentane material tank, complete with a concentration detector and a robust high-power exhaust system for enhanced performance.
Specification:
Application:
Our CYCLOPENTANE high pressure foaming machine sets the standard in eco-friendly foam applications, widely utilized in household appliances such as refrigerators and freezers, water heaters, and disinfecting cabinet insulation. Experience superior CFC-free foam production for air conditioning sandwich panels and beyond.
Main Products
At Yongjia Polyurethane Co., Ltd., we are proud to present our exquisite range of high-performance products, meticulously crafted to cater to the diverse needs of the modern industry. Our collection includes the innovative PU Foam Gasket Machine, the precision-driven Gasket Machine, and the versatile Foaming Machine. Delve into our sophisticated Foam Machine and the reliable Polyurethane Foam Machine, each designed to deliver exceptional results. For those operating in sensitive environments, our Explosion Proof Enclosure and Explosion Proof Box are engineered for safety without compromising on functionality. Elevate your production capabilities with the Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, ensuring seamless operations. Experience precision with our PU Gasket Dispensing Machine, crafted to provide unparalleled sealing solutions for your business. Discover the perfect blend of innovation and reliability with our Custom Automation Foaming Machine for High Quality Foam Solutions.
Company Profile
Yongjia Polyurethane Co., Ltd., a distinguished leader in the PU machinery realm, expertly blends design, development, and production to elevate industry standards. Founded in 2013, Yongjia stands as a beacon of advanced polyurethane technology in China, boasting a state-of-the-art facility spanning over 10,000 square meters. Our comprehensive product range includes high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, setting benchmarks across the industry.
We specialize in crafting bespoke production lines tailored to the unique specifications of our clients, ensuring unparalleled customization.
Flexible Foam System:Our offerings include PU shoe/sole/insole production lines, anti-fatigue integral skin mat lines, memory pillow lines, high-rebound PU stress ball lines, car seat and cushion lines, and PU slow rebound earplug lines, each designed for optimal performance and quality.
Rigid Foam System:We provide PU decorative molding crown cornice lines, plastering float trowel making lines, coldroom panel production lines, and standard PU sandwich panel production lines, delivering superior construction solutions.
Elastomer System:Our elastomer capabilities include cutting-edge forklift wheel casting lines;precision-engineered coal sieve screen select lines; and advanced car air filter gasket production lines, among other innovative solutions.
With our vast expertise in polyurethane machinery, we are confident in our ability to exceed your expectations. We warmly invite you to explore our offerings and discuss how we can serve your needs in the polyurethane industry.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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