Product Description
The Polyurethane Foaming Machine is an exceptional piece of technology designed for the precise infusion and foaming of polyurethane materials. When the raw materials, specifically the isocyanate component and polyether polyol component, meet the specific formulation requirements, this advanced foaming system is capable of producing consistent and high-quality foam products with remarkable uniformity.
1. Featuring a high-precision oblique-axis axial piston variable pump, this machine ensures accurate measurement and provides stable, reliable operation.
2. Equipped with a high-precision self-cleaning high-pressure mixing head, it offers pressure jet and impact mixing capabilities with high uniformity, leaving no residual material after use. It's maintenance-free and crafted from high-strength materials.
3. The black and white material pressure needle valve is securely locked post-balance to ensure no pressure difference between the two materials, maintaining optimal performance.
4. Utilizing a state-of-the-art magnetic coupling with permanent magnet control, this machine ensures no temperature rise and prevents leakage, enhancing safety and efficiency.
5. The mixing head incorporates double proximity switch control, allowing for precision injection and superior accuracy in operation.
6. An advanced function for the timing cycle of raw materials prevents crystallization when the machine is in a standby mode, ensuring consistent quality and readiness.
The Polyurethane Foaming Machine delivers high elasticity and strength, along with exceptional oil, fatigue, and abrasion resistance. Its low thermal conductivity offers outstanding thermal insulation, minimizing accident risks. Primarily used for manufacturing flexible foam products and self-skinning materials, it is ideal for creating sound insulation foam, memory pillows, bras, car seat cushions, and steering wheels.This machine boasts a fully digital, modular integrated control system overseeing all technological processes. It offers accuracy, safety, and user-friendly operation, ensuring an intelligent and intuitive experience.
Features:
1. Utilizes a three-layer storage tank with a stainless steel liner and sandwich-type heating, enveloped in an insulating layer for adjustable temperature control, ensuring safety and energy efficiency.
2. Incorporates a material sample test system that allows for seamless switching without impeding production, saving both time and materials.
3. A low-speed, high-precision metering pump guarantees an accurate ratio with a random error margin within ±0.5%, ensuring consistency.
4. Material flow rate and pressure are finely adjusted by a converter motor with variable frequency regulation, enabling precise and swift ration adjustments.
5. The high-performance mixing device synchronizes material output accurately, ensuring an even mixture. A new leak-proof structure and a cold water cycle interface prevent blockages during extended downtimes.
6. Featuring a PLC and touch screen interface, it offers sophisticated control over injection, automatic cleaning, and air flushing processes. This system provides stable performance, high operability, and automatically identifies and diagnoses any abnormal situations, displaying the underlying causes.
Specification:
Application:
The machine is adept at creating soft shoe insoles and other multi-colored, multi-density products, providing versatility in manufacturing.
This innovative machine combines black and white materials with a cyclopentane premix, injected through a high-pressure foaming machine’s gun head into an interlayer between an outer shell and an inner shell. Under optimal temperature settings, the chemical reaction between polyisocyanate (isocyanate (-NCO)) and combined polyether (hydroxyl (-OH)) catalyzes the formation of polyurethane, releasing substantial heat. Concurrently, the premixed cyclopentane foaming agent vaporizes to expand the polyurethane, effectively filling the gaps between the shells.
Features:
1. Adopts a high-precision metering device for exceptional accuracy, ensuring precise and reliable proportioning. The metering pump features an innovative magnetic connection, guaranteeing a leak-proof operation and ensuring an impressively extended service life.
2. The mixing device boasts an L-type high-pressure self-cleaning mixing head, with an adjustable nozzle diameter. This high pressure creates a fine mist for perfectly even mixing.
3. Seamlessly switch between high and low pressure cycles with our advanced cycle switching device, effortlessly transitioning between active and standby modes.
4. The temperature device integrates a sophisticated cooling and heating system to maintain precise constant temperatures, with a minimal error margin of <±2°C.
5. Experience the pinnacle of automation with our electrical control system. Featuring a 10-inch touch screen and PLC module control, it manages temperature, pressure, and pouring flow while storing up to 99 recipes.
6. A specialized material tank: The polyether/cyclopentane tank is custom-designed with a white material room, includes a concentration detector, and is equipped with a high-power exhaust system.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is extensively utilized for insulating home appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. It's engineered for CFC-free foam in air conditioning sandwich panels.
Main Products
Our esteemed company, Yongjia Polyurethane Co., Ltd., proudly offers a diverse and cutting-edge range of products designed to meet the highest standards of quality and innovation. Our flagship offerings include the PU Foam Gasket Machine and the advanced Gasket Machine, which are engineered for precision and reliability. The renowned Foaming Machine and Foam Machine provide unparalleled efficiency in foam production, while our Polyurethane Foam Machine exemplifies excellence in design and functionality. For specialized applications, we present the Explosion Proof Enclosure and the robust Explosion Proof Box, ensuring safety and durability. Additionally, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine deliver seamless performance for automated processes. Finally, the PU Gasket Dispensing Machine is tailored for efficient and precise dispensing applications.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of innovation and excellence in the PU machinery industry, expertly combining intricate design, advanced development, and seamless production. Established in 2013, Yongjia has swiftly risen to become a leading name in China's polyurethane technology sector, boasting an impressive 10,000 square meters of advanced construction area. Currently, our diverse product lineup includes cutting-edge high pressure pouring machines, precise low pressure foaming machines, efficient PU/Polyurea spraying foam machines, and robust PU elastomer casting machines.
We excel in crafting bespoke production lines tailored to meet the unique demands and specifications of each client.
Flexible Foam System:Our capabilities in flexible foam systems include: comprehensive PU shoe/sole/insole production lines, ergonomic anti-fatigue integral skin mat production lines, premium memory pillow production lines, high-performance high rebound PU stress ball production lines, sophisticated car seat and cushion production lines, and specialized PU slow rebound ear plugs lines.
Rigid Foam System:Our rigid foam systems offer: exquisite PU decorative molding crown cornice lines, efficient plastering float trowel making lines, state-of-the-art coldroom panel production lines, and standard PU sandwich panel production lines.
Elastomer System:Our elastomer systems include: specialized forklift wheel casting lines;innovative coal sieve screen selection lines; high-precision car air filter gasket production lines, among others.
With our vast experience in the polyurethane machinery realm, we are confident in our ability to fulfill every aspect of your polyurethane needs. We warmly invite your inquiries and anticipate your visit with great enthusiasm.
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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