Product Description
Our elite Polyurethane Foaming Machine is a state-of-the-art apparatus, designed specifically for the infusion and foaming of polyurethane foam. With this sophisticated equipment, as long as the polyurethane component raw materials, namely the isocyanate component and the polyether polyol component, meet the stringent formula requirements, it can effortlessly produce uniform and top-quality foam products, ensuring excellence in every output.
1. Harness the power of a high-precision oblique-axis axial piston variable pump, delivering pinpoint accuracy in measurement and unrivaled stability during operation.
2. Enjoy the benefits of a high-precision, self-cleaning, high-pressure mixing head, designed for pressure jet and impact mixing, achieving unparalleled mixing uniformity. It leaves no residual material, eliminating the need for cleaning, maintenance-free, crafted from high-strength materials for enduring performance.
3. Our innovative black and white material pressure needle valve system ensures perfect balance, locking in place to guarantee there is absolutely no pressure difference between the black and white material pressures.
4. The magnetic coupling is a masterpiece of modern technology, utilizing high-tech permanent magnet control to ensure no temperature rise and no leakage, offering peace of mind and unmatched reliability.
5. Precision is our promise—the mixing head leverages double proximity switch control to facilitate precise injection every single time.
6. With a smart timing cycle function for raw materials, crystallization is a thing of the past, even when the equipment is at a standstill.
This remarkable Polyurethane Foaming Machine boasts high elasticity and strength, coupled with outstanding oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity ensures exceptional thermal insulation, significantly reducing accident risks. Ideally suited for manufacturing a variety of polyurethane flexible foam and self-skinning products such as sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.The machine's fully digital, modular, integrated control system ensures all technological processes are executed with precision, safety, intuition, intelligence, and user-friendliness.
Features:
1. Our advanced three-layer storage tank with stainless steel liner and sandwich type heating, wrapped with an insulating layer, offers adjustable temperature control for safety and energy efficiency.
2. The material sample test system allows for seamless switching without interrupting normal production, conserving both time and materials in the process.
3. A low-speed, high-precision metering pump guarantees the most accurate ratio, with a random error margin of only ±0.5%, ensuring consistency in your operations.
4. Effortlessly adjust material flow rate and pressure with our converter motor's variable frequency regulation, achieving high accuracy and simple, rapid ratio adjustments.
5. Experience the high performance of our mixed device, designed for accurate synchronization of material output and even mixture distribution. The new leakproof structure and cold water cycle interface prevent blockages even during extended downtimes.
6. Control the injection, automatic cleaning, and air flush with the cutting-edge PLC and touch screen man-machine interface, offering stable performance and high operability. The system automatically detects, diagnoses, and alerts you to any abnormal situations, providing detailed displays of the causal factors.
Specification:
Application:
Our innovative solutions are perfect for creating soft shoe insoles and other products featuring two or more colors and densities, achieving aesthetic and functional excellence.
This sophisticated machine skillfully mixes black and white materials with the cyclopentane premix through its high-pressure injection gun head, injecting them seamlessly into the interlayer between the outer and inner shells of boxes or doors. Under specific temperature conditions, a chemical reaction—catalyzed by polyisocyanate (isocyanate (-NCO)) and combined polyether (hydroxyl (-OH))—creates polyurethane, releasing considerable heat. During this process, the foaming agent (cyclopentane) premixed in the polyether vaporizes constantly, expanding the polyurethane to fill gaps between the shells and liners effectively.
Features:
1. With unparalleled accuracy, our high-precision metering device ensures exceptional metering precision for outstanding results every time. Our innovative metering pump features a cutting-edge magnetic connection, ensuring unparalleled leak prevention and remarkable durability. Experience a long-lasting performance that sets the standard in reliability.
2. The state-of-the-art mixing device boasts an L-type high-pressure, self-cleaning mixing head. With its adjustable nozzle diameter, it creates a high-pressure mist for impeccable and uniform mixing, redefining precision.
3. Seamlessly switch between high and low pressure cycles with our advanced cycle switching device, effortlessly toggling between active and idle states for optimized performance.
4. Our integrated cooling and heating temperature device offers precise temperature control, maintaining a consistent environment with an impressive variance of less than ±2°C, ensuring peak performance.
5. The sophisticated electrical control system incorporates a 10-inch intuitive touch screen and PLC module, providing comprehensive management of temperature, pressure, and pouring flow. It stores up to 99 recipes, offering unparalleled automation and convenience.
6. The meticulously designed material tank, suitable for polyether/cyclopentane, includes a specialized white material compartment with a concentration detector and robust high-power exhaust system, ensuring superior material management.
Specification:
Application:
Our CYCLOPENTANE high-pressure foaming machine is the preferred choice for a multitude of applications, including home appliances like refrigerators and freezers, water heaters, and insulation for disinfecting cabinets. It offers CFC-free foam solutions for air conditioning sandwich panels, exemplifying versatility and environmental responsibility.
Main Products
Yongjia Polyurethane Co., Ltd. proudly presents an exceptional range of pioneering products, specially designed to meet your diverse industrial needs. Our comprehensive lineup includes the state-of-the-art PU Foam Gasket Machine, engineered for precision and reliability. We also offer the versatile Gasket Machine and the innovative Foaming Machine, each crafted to elevate your production capabilities. Experience the exceptional performance of our Foam Machine and Polyurethane Foam Machine, both meticulously designed for efficiency and durability. Our robust Explosion Proof Enclosure and Explosion Proof Box ensure safety without compromise. Discover automation at its finest with our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine. Lastly, our advanced PU Gasket Dispensing Machine guarantees consistency and excellence. Choose Yongjia Polyurethane for unparalleled quality and cutting-edge engineering.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of innovation and craftsmanship in the PU industry, seamlessly blending design, development, and production to deliver exceptional machinery solutions. Established in 2013, Yongjia has rapidly ascended to the forefront of polyurethane technology in China, boasting a sprawling infrastructure of over 10,000 square meters dedicated to cutting-edge advancements. Our diverse portfolio of products includes high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, each meticulously engineered to perfection.
We offer bespoke production line solutions tailored precisely to meet the unique specifications of our clients, ensuring optimal performance and satisfaction.
Flexible foam system:Our state-of-the-art production lines cater to various applications, including PU shoe/sole/insole manufacturing, anti-fatigue integral skin mats, memory pillows, high rebound PU stress balls, car seats and cushions, and PU slow rebound ear plugs.
Rigid foam system:Specializing in PU decorative molding crown cornice lines, plastering float trowel lines, and the production of coldroom panels and standard PU sandwich panels.
Elastomer system:Our forklift wheel casting line exemplifies our commitment to durability and precision in elastomer applications.Our coal sieve screen selection line is designed for efficiency and longevity, meeting the rigorous demands of industrial applications. We also offer a comprehensive car air filter gasket production line, meticulously crafted to ensure superior sealing and performance.
Leveraging our extensive expertise in polyurethane machinery, we are confident in our ability to exceed your expectations in the polyurethane industry. We warmly invite your inquiries and visits to explore the potential of our offerings.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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