Product Description
The Polyurethane Foaming Machine is a state-of-the-art apparatus dedicated to the infusion and foaming of polyurethane foam. When the performance metrics of the polyurethane component raw materials (isocyanate component and polyether polyol component) align with the specified formula requirements, this cutting-edge equipment enables the production of consistent, top-tier foam products.
1. Utilizing a high-precision oblique-axis axial piston variable pump to ensure accurate measurement and seamless operation, paving the way for innovation in foam production.
2. Employing a high-precision self-cleaning high-pressure mixing head, with pressure jet and impact mixing, this machine guarantees optimal mixing uniformity. Post-use, it leaves no residual material, requires no cleaning, and is maintenance-free, crafted from high-strength materials for durability.
3. The black and white material pressure needle valve remains securely locked after balancing, ensuring that there is no pressure differential between the two material pressures, enhancing machine reliability.
4. Featuring a magnetic coupling that embraces cutting-edge permanent magnet control, this component ensures no temperature rise and eliminates leakage, setting new standards for efficiency.
5. The mixing head is equipped with a double proximity switch control, facilitating precise injection for superior foam quality.
6. The system's raw material timing cycle function prevents crystallization when the equipment is idle, maintaining top-notch material quality.
Polyurethane foaming machines boast high elasticity and strength, coupled with excellent resistance to oil, fatigue, abrasion, and impact. Their low thermal conductivity ensures superior thermal insulation, significantly mitigating accident risks. These machines are primarily utilized for producing polyurethane flexible foam and self-skinning products, such as sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Experience an advanced, fully digital system with modular integrated control over all technological processes. This setup ensures accuracy, safety, intuitiveness, intelligence, and exceptional user-friendliness.
Features:
1. Featuring a three-layer storage tank with a stainless steel liner, sandwich-type heating, and an outer insulation layer. The temperature is adjustable, ensuring safety and energy efficiency.
2. Incorporating a material sample test system that allows for seamless switching without disrupting normal production, conserving both time and materials.
3. Equipped with a low-speed, high-precision metering pump that ensures accurate ratios, maintaining random error within ±0.5% for unparalleled precision.
4. Material flow rate and pressure are finely tuned by a converter motor with variable frequency regulation, allowing for high accuracy, and fast, simple ration adjustments.
5. The high-performance mixing device ensures synchronous material output for a uniform mixture. With a new leak-proof structure and a reserved cold water cycle interface, it prevents blockages during prolonged downtimes.
6. Utilizing a PLC and touch screen interface, this system manages injection, automatic cleaning, and air flushes with stable performance and high operability. It automatically detects, diagnoses, and alerts operators to abnormal situations, displaying the root causes clearly.
Specification:
Application:
Ideal for crafting soft shoe insoles and other products featuring two or more colors and varying densities, enhancing product versatility and appeal.
In the Cyclopentane Series High-Pressure Foaming Machine, black and white materials are expertly mixed with cyclopentane premix through the injection gun head. This blend is injected into the interlayer between the box or door's outer shell and inner shell. Under specific temperature conditions, the polyisocyanate (isocyanate (-NCO)) reacts chemically with the combined polyether (hydroxyl (-OH)) catalytically to produce polyurethane, releasing substantial heat. Simultaneously, the cyclopentane foaming agent in the combined polyether vaporizes, expanding the polyurethane to fill the gap between the shell and liner seamlessly.
Features:
1. Meticulous metering is guaranteed with a high-precision metering device, ensuring high accuracy in all operations. The metering pump boasts an innovative magnetic connection, ensuring a completely leak-proof operation and promising an extended service life, making it a reliable choice for continuous performance.
2. Our state-of-the-art mixing device features an L-type high-pressure self-cleaning mixing head. With an adjustable nozzle diameter, it creates a fine mist under high pressure for perfectly consistent mixing every time.
3. Seamless high and low pressure cycle switching device, allowing smooth transitions between operational states and idle periods, optimizing energy efficiency and performance.
4. The advanced temperature control system integrates cooling and heating functionalities to maintain a stable and precise temperature, with a minimal deviation of <±2°C, ensuring optimal processing conditions.
5. Experience cutting-edge electrical control with a 10-inch touch screen and PLC module. This system manages temperature, pressure, and pouring flow, stores up to 99 recipes, and provides exceptional automation for a superior user experience.
6. Our material tank: Specially designed for polyether/cyclopentane, featuring a separate white material room, is equipped with a concentration detector and a powerful exhaust system for enhanced material management.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is a versatile solution for creating CFC-free foam. It is ideal for use in home appliances such as refrigerators and freezers, water heaters, and disinfecting cabinet insulation, as well as for air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we proudly present an impressive range of innovative solutions for your specialized needs. Our flagship offerings include the state-of-the-art PU Foam Gasket Machine, renowned for precision and efficiency. Alongside, you will find our versatile Gasket Machine and advanced Foaming Machine, each engineered for outstanding performance. Dive into the future with our Polyurethane Foam Machine, a cornerstone for high-quality foam production. Safety and reliability are assured with our Explosion Proof Enclosure and Explosion Proof Box. For automation enthusiasts, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine deliver seamless operations. Finally, for precision dispensing, our PU Gasket Dispensing Machine stands unmatched. Discover excellence with our comprehensive product line.
Company Profile
Yongjia Polyurethane Co., Ltd. proudly stands as a cutting-edge machinery manufacturer within the PU industry, seamlessly integrating the art of design, forward-thinking development, and precision production. Established in 2013, Yongjia has quickly ascended to the pinnacle of polyurethane technology in China, boasting an impressive facility that spans over 10,000 square meters, dedicated to innovation and excellence. Our extensive product lineup encompasses a diverse array of high-grade machinery, including: high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
Tailoring our solutions to meet the unique specifications of our clients, we offer bespoke production lines that cater to diverse requirements and aspirations.
Flexible Foam System:We specialize in creating comprehensive production lines such as: PU shoe/sole/insole manufacturing, anti-fatigue integral skin mat crafting, memory pillow fabrication, high rebound PU stress ball assembly, car seat and cushion manufacturing, and PU slow rebound ear plugs production.
Rigid Foam System:Our offerings include high-precision lines such as PU decorative molding crown cornice production, plastering float trowel construction, coldroom panel fabrication, and traditional PU sandwich panel production.
Elastomer System:Methodically engineered, our elastomer solutions feature the forklift wheel casting line;the coal sieve screen selection line; the car air filter gasket production line and many more innovations.
With our profound expertise in polyurethane machinery, we are confident in our ability to fulfill all your industry requirements. We warmly invite you to explore our offerings and consult with us for tailored solutions.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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