Product Description
Our state-of-the-art Polyurethane Foaming Machine is engineered to perfection, serving as an indispensable tool for the precise infusion and foaming of polyurethane foam. By ensuring that the raw materials - isocyanate and polyether polyol - align with exact formula specifications, this sophisticated machine guarantees the production of consistently uniform and premium foam products.
1. Employing a high-precision oblique-axis axial piston variable pump, this machine ensures meticulous measurement and unwavering operational stability.
2. Featuring a high-precision self-cleaning high-pressure mixing head, the equipment utilizes pressure jet and impact mixing techniques. This results in exceptional mixing uniformity with no material residues post-operation, eliminating the need for cleaning or maintenance and leveraging high-strength materials for superior durability.
3. The innovative black and white material pressure needle valve locks into place after balancing, effectively eliminating any pressure discrepancies between the materials, ensuring optimal performance.
4. With its advanced magnetic coupling technology, the machine employs a high-tech permanent magnet control system, guaranteeing no temperature rise or leakage, thereby enhancing reliability.
5. Designed with a double proximity switch control, the mixing head allows for precise injection, elevating the accuracy and efficiency of the foaming process.
6. The smart timing cycle function ensures that raw materials remain in pristine condition, preventing crystallization during equipment downtime.
Our Polyurethane Foaming Machine stands out with its commendable properties, featuring high elasticity and strength, superior oil and fatigue resistance, and exceptional abrasion and impact resistance. Its low thermal conductivity offers excellent thermal insulation, significantly reducing accident risks. Primarily used for creating polyurethane flexible foam and self-skinning products, it’s the go-to choice for applications such as sound insulation cotton, memory pillows, bras, automotive seat cushions, steering wheels, and more.Experience fully digital, modular integrated control across all technological processes with our machine. It is engineered for precision, safety, intuitiveness, intelligence, and user-friendliness.
Features:
1. Embodying innovation, our machine adopts a three-layer storage tank design with a stainless steel liner, featuring sandwich-style heating and an insulating outer layer. The temperature is adjustable, promoting safety and energy efficiency.
2. The material sample test system enhances operational flexibility, enabling seamless switching without production interruptions, thereby conserving both time and materials.
3. Employing a low-speed high-precision metering pump, the machine achieves an impeccable ratio with a random error within ±0.5%, ensuring precision in every application.
4. Material flow rate and pressure are finely tuned via a converter motor with variable frequency regulation, allowing for rapid and accurate ration adjustments with ease.
5. Our high-performance mixing device ensures synchronous material output and even mixing. The innovative leak-proof structure and reserved cold water cycle interface guarantee no blockages during extended downtimes.
6. Utilizing a PLC and touch screen man-machine interface, the system manages injection, automatic cleaning, and air flushing with stable performance and high operability. It automatically diagnoses and alarms abnormal situations, displaying the cause of any anomalies.
Specification:
Application:
Dive into the versatility of our machine, perfect for crafting soft shoe insoles and other products featuring two or more colors and densities, offering unparalleled customization.
In our Cyclopentane Series High Pressure Foaming Machine, the black and white materials are skillfully blended with cyclopentane premix via the high-pressure injection gun head. They are injected between the outer and inner shells of a box or door. At optimal temperatures, polyisocyanate reacts with combined polyether, catalyzed to form polyurethane, releasing substantial heat. While the cyclopentane in the combined polyether vaporizes, it expands the polyurethane to fill every gap efficiently.
Features:
1. The machine ensures precise metering with its high-precision metering device, offering unparalleled accuracy in every application. Experience unparalleled performance with our state-of-the-art metering pump, featuring a magnetic connection that guarantees a lifetime free of leaks and ensures exceptional longevity.
2. Discover precision mixing like never before with our L-type high-pressure self-cleaning mixing head. The adaptable nozzle diameter and high-pressure misting offer a superbly even blend.
3. Seamlessly transition between high and low pressure with our innovative cycle switching device, perfectly designed for efficient toggling between active and idle states.
4. Achieve precision with our advanced temperature control device, featuring an integrated cooling and heating machine. Maintain a constant temperature with a minimal error of <±2°C to ensure optimal results.
5. Embrace cutting-edge control with our 10-inch touch screen and PLC module, managing temperature, pressure, and pouring flow. Store up to 99 recipes for a highly automated and streamlined operation.
6. Enhance material handling with our specialized polyether/cyclopentane material tank. Designed with a unique white material room, it includes a concentration detector and a powerful exhaust system for superior performance.
Specification:
Application:
Our CYCLOPENTANE high-pressure foaming machine is the ideal solution for CFC-free foam insulation in refrigerators, freezers, water heaters, and air conditioning sandwich panels, ensuring superior performance in home appliance applications.
Main Products
Our company's main offerings are designed to meet diverse needs and include high-quality PU Foam Gasket Machines, versatile Gasket Machines, advanced Foaming Machines, efficient Foam Machines, specialized Polyurethane Foam Machines, robust Explosion Proof Enclosures, secure Explosion Proof Boxes, cutting-edge Automatic Foam Gasket Machines, precise Automatic Foam Sealing Machines, and innovative PU Gasket Dispensing Machines.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of excellence in the PU industry, expertly merging design, development, and production to create world-class machinery solutions. Since its inception in 2013, Yongjia has been at the vanguard of Chinese polyurethane technology, boasting a sprawling construction area exceeding 10,000 square meters. Currently, our distinguished array of products encompasses a comprehensive selection: high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
We excel in crafting tailor-made production lines to precisely match the unique requirements of our clients.
Flexible Foam System:Our diverse flexible foam product offerings include PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, memory pillow production lines, high rebound PU stress ball production lines, car seat and cushion production lines, and PU slow rebound ear plugs lines.
Rigid Foam System:Our rigid foam spectrum features PU decorative molding crown cornice lines, plastering float trowel making lines, cold room panel production lines, and standard PU sandwich panel production lines.
Elastomer System:Our elastomer capabilities include the specialized forklift wheel casting line;the precision-engineered coal sieve screen select line; and the expertly crafted car air filter gasket production line, among many others.
Empowered by our vast expertise in the polyurethane machinery realm, we are poised to fulfill all your polyurethane-related needs and eagerly anticipate your inquiries and esteemed presence.
Our Partners and Customers
Exhibition Photos
Certifications
Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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