Product Description
The Polyurethane Foaming Machine is a state-of-the-art equipment engineered for the precise infusion and foaming of polyurethane foam. It ensures that the polyurethane component raw materials, namely the isocyanate component and polyether polyol component, meet all formula requirements. This innovative foaming equipment consistently produces uniform and high-quality foam products that meet rigorous standards.
1. Our machine features a high-precision oblique-axis axial piston variable pump, guaranteeing accurate measurement and stable, reliable operation.
2. Equipped with a self-cleaning high-pressure mixing head, our machine ensures pressure jet and impact mixing with unmatched uniformity. Enjoy the benefits of no residual material, maintenance-free operation, and high-strength materials for long-lasting durability.
3. The black and white material pressure needle valve is expertly locked after balance, ensuring no pressure difference and thus maintaining operational integrity.
4. Featuring an advanced magnetic coupling, our coupling system employs high-tech permanent magnet control, ensuring no temperature rise and eliminating leakage for optimal performance.
5. The mixing head is innovatively designed with double proximity switch control, enabling precise and accurate injection every time.
6. A built-in timing cycle function for raw materials prevents crystallization when the equipment is halted, offering seamless operation and material conservation.
The Polyurethane Foaming Machine stands at the pinnacle of performance with high elasticity, exceptional strength, and a broad resistance spectrum including oil, fatigue, abrasion, and impact. Its low thermal conductivity ensures superior thermal insulation, minimizing risk and maximizing safety. It's the go-to choice for creating flexible foam and self-skinning products like sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Experience the future of foam production with our Fully Digital and Modular Integrated Control system. It offers precise, safe, intuitive, user-friendly, and intelligent control over all technological processes.
Features: Discover the exceptional attributes that set our foaming machines apart, ensuring top-tier performance and reliability.
1. Our machine boasts a three-layer storage tank with a stainless steel liner, sandwich-type heating, and an insulated outer layer. This design offers adjustable temperature settings for safe, energy-efficient operation.
2. Benefit from our innovative material sample test system, which allows seamless switching without disrupting production—saving both time and materials.
3. With a low-speed, high-precision metering pump, our machine delivers an accurate ratio with a random error confined to ±0.5%, ensuring consistency and quality.
4. The material flow rate and pressure are finely tuned using a converter motor with variable frequency regulation, simplifying and accelerating precise ratio adjustments.
5. Our high-performance mixing device ensures accurately synchronous material output and even mixtures. Features new leak-proof structures with a cold water cycle interface to prevent blockages during extended downtimes.
6. Utilizing a PLC and touch screen man-machine interface, this system offers precise control over injection, automatic cleaning, and air flush. It delivers stable performance, high operability, and automatic diagnosis and alerts for any abnormalities, displaying issues clearly for quick resolution.
Specification: Explore the comprehensive specifications that define the excellence and capability of our foaming machines.
Application: Uncover the diverse applications of our machines, tailored for producing high-quality, multi-colored, and variable density products like soft shoe insoles.
Our machinery excels in crafting diverse products like soft shoe insoles with multiple colors and densities, ensuring versatility and high-quality results.
In the Cyclopentane Series High Pressure Foaming Machine, black and white materials blend with cyclopentane premixes through high-pressure injection. This process under specific temperatures catalyzes the chemical reaction between polyisocyanate and hydroxyl components, producing polyurethane and releasing heat. The foaming agent cyclopentane vaporizes, expanding the polyurethane to fill shell and liner gaps perfectly.
Features: Explore the standout features of our Cyclopentane Series, which push the boundaries of accuracy and efficiency in foaming technology.
1. Achieve unparalleled precision with our advanced metering device, ensuring high accuracy and consistency in every measurement. The metering pump features an innovative magnetic connection system that ensures zero leakage, promising a significantly extended service life.
2. The mixing device is engineered with an L-type high-pressure self-cleaning mixing head. With an adjustable nozzle diameter, it creates a uniform mist through high pressure to ensure even blending.
3. Equipped with a versatile high and low pressure cycle switching device, it seamlessly transitions between active and standby modes.
4. The temperature management system incorporates an advanced cooling and heating integrated machine, maintaining a stable temperature with a precision error of less than ±2°C.
5. The electrical control system features a 10-inch touch screen and PLC module control, expertly managing temperature, pressure, and pouring flow. It boasts the capacity to store up to 99 recipes, ensuring a superior level of automation.
6. Material Tank: Features a specially designed polyether/cyclopentane tank room with a concentration detector and an efficient high-power exhaust system for optimal performance.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is a preferred choice in the production of home appliances like refrigerators, freezers, and water heaters, as well as for disinfecting cabinet insulation. It excels in creating CFC-free foam for air conditioning sandwich panels.
Main Products
Our company's primary offerings include a diverse array of sophisticated machinery and equipment: PU Foam Gasket Machine, Gasket Machine, Foaming Machine, Foam Machine, Polyurethane Foam Machine, Explosion Proof Enclosure, Explosion Proof Box, Automatic Foam Gasket Machine, Automatic Foam Sealing Machine, and PU Gasket Dispensing Machine. Each of these products is meticulously engineered to ensure superior performance and reliability, meeting the highest industry standards.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a distinguished leader in the PU industry, seamlessly blending innovative design, advanced development, and top-tier production to craft unparalleled machinery. Founded in 2013, Yongjia has swiftly risen to prominence as a trailblazer in Chinese polyurethane technology, boasting a state-of-the-art facility that spans over 10,000 square meters. Our expansive product lineup encompasses a diverse array of machinery including high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines.
We proudly offer the capability to tailor customized production lines, meticulously designed to satisfy the unique requirements of each client.
Flexible Foam System:Our flexible foam solutions are comprehensive, featuring PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, memory pillow production lines, high rebound PU stress ball production lines, car seat and cushion production lines, and PU slow rebound ear plugs lines.
Rigid Foam System:Our rigid foam innovations include PU decorative molding crown cornice lines, plastering float trowel making lines, coldroom panel production lines, and standard PU sandwich panel production lines.
Elastomer System:Our elastomer capabilities feature forklift wheel casting lines,alongside coal sieve screen selection lines, and car air filter gasket production lines, among other advanced solutions.
With our deep-rooted expertise in polyurethane machinery, we are committed to meeting all your industrial needs and eagerly invite you to explore our offerings and engage with us for an enlightening collaboration.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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