Product Description
The Polyurethane Foaming Machine is a state-of-the-art device designed specifically for the intricate process of infusing and foaming polyurethane products. This advanced machinery ensures that, once the essential polyurethane components—namely, the isocyanate and polyether polyol—meet the stringent formula requirements, the machine can seamlessly create uniform and premium-quality foam products.
1. Experience unmatched precision with our high-precision oblique-axis axial piston variable pump, which guarantees accurate measurement and seamless operation.
2. Featuring a high-precision self-cleaning high-pressure mixing head, our machine boasts pressure jet, impact mixing, and unparalleled mixing uniformity. Post-usage, it leaves no residual material, requires no cleaning, and is maintenance-free due to its robust high-strength material construction.
3. Our innovative design locks the black and white material pressure needle valve after balance, ensuring zero pressure differential between these critical materials.
4. The magnetic coupling leverages cutting-edge permanent magnet control, ensuring no temperature increase and zero leakage.
5. Our mixing head incorporates a dual proximity switch control, providing precise injection capabilities for superior output.
6. With the advanced timing cycle feature, raw materials remain in optimal condition, preventing crystallization even during equipment downtime.
The Polyurethane Foaming Machine is not only a marvel of engineering but also a powerhouse of performance—exhibiting high elasticity and strength, with excellent oil, fatigue, abrasion, and impact resistance. Its low thermal conductivity offers exceptional thermal insulation, minimizing accident risks. This versatile machine is primarily utilized in producing polyurethane flexible foam and self-skinning products, including sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Embrace the future with our fully digital, modular integrated control system. It’s accurate, safe, intuitive, intelligent, and user-friendly, for a seamless operational experience.
Features:
1. Our advanced three-layer storage tank, equipped with a stainless steel liner, features sandwich-type heating and an outer insulation layer, providing adjustable temperature settings for enhanced safety and energy efficiency.
2. The built-in material sample test system allows effortless switching without disrupting production, saving both time and materials.
3. With a low-speed, high-precision metering pump, you can achieve an accurate ratio with a random error margin of just ±0.5%.
4. Material flow rate and pressure are finely tuned using a converter motor with variable frequency regulation, offering high accuracy and straightforward, rapid ratio adjustments.
5. Our high-performance mixing device ensures precise synchronous material output and uniform mixtures. It features a new leak-proof structure with a cold water cycle interface to prevent blockages during extended downtimes.
6. Utilizing a PLC and touch screen human-machine interface, the system controls injection, automatic cleaning, and air flush, delivering stable performance and high operability. It automatically identifies, diagnoses, and alerts users to abnormal situations, displaying any problematic factors.
Specification:
Application:
Soft shoe insoles and other products are crafted with two or more colors and densities, showcasing our machine's versatile capabilities.
In this innovative system, black and white materials are expertly mixed with cyclopentane premix via the high-pressure foaming machine's injection gun head. This mixture is injected into the interlayer between a box or door's outer and inner shell. Under controlled temperature conditions, the polyisocyanate (isocyanate (-NCO)) reacts with the combined polyether (hydroxyl (-OH)) in the presence of a catalyst, forming polyurethane while releasing ample heat. Concurrently, the foaming agent (cyclopentane) in the polyether premix vaporizes, expanding the polyurethane to fill any gaps.
Features:
1. Our system ensures precise metering through a high-precision device, delivering consistently accurate measurements every time. Experience unparalleled reliability with our metering pump which features a magnetic connection, ensuring a leak-proof operation and an impressively long service lifespan.
2. Elevate your mixing precision with the cutting-edge L-type high-pressure self-cleaning mixing head. This advanced design boasts an adjustable nozzle diameter, allowing high pressure to transform the mixture into a fine mist for superior, even blending.
3. Seamlessly switch between operational modes with our high and low pressure cycle switching device, ensuring effortless transitions from active to standby modes.
4. Achieve perfect temperature consistency with our dual-function temperature device. This integrated cooling and heating machine maintains a constant temperature with remarkable accuracy, featuring an error margin of less than ±2°C.
5. Harness the power of technology with our advanced electrical control system. Featuring a 10-inch touch screen and PLC module control, it meticulously manages temperature, pressure, and pouring flow. Plus, with the capacity to store 99 recipes, enjoy a high degree of automation that enhances operational efficiency.
6. Benefit from our expertly designed material tank, tailored for polyether/cyclopentane with an exclusive white material chamber. It includes a precision concentration detector and a robust high-power exhaust system for optimal performance.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine is a versatile solution extensively applied in the insulation of home appliances such as refrigerators, freezers, water heaters, and sterilization cabinets. It is also pivotal in creating CFC-free foam for air conditioning sandwich panels, showcasing its indispensable role in modern insulation technology.
Main Products
At Yongjia Polyurethane Co., Ltd., we are proud to offer a spectacular array of innovative solutions that include our renowned PU Foam Gasket Machine, cutting-edge Gasket Machine, state-of-the-art Foaming Machine, versatile Foam Machine, and our high-performance Polyurethane Foam Machine. Additionally, we provide top-notch safety with our Explosion Proof Enclosure and Explosion Proof Box, ensuring unparalleled protection. For automation enthusiasts, our highly efficient Automatic Foam Gasket Machine and Automatic Foam Sealing Machine deliver precision and excellence. Finally, our PU Gasket Dispensing Machine sets the benchmark for advanced dispensing technology.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of expertise in the PU industry, seamlessly integrating design, development, and production to deliver unparalleled machinery solutions. Established in 2013, Yongjia has rapidly ascended to become a trailblazer in Chinese polyurethane technology. With a sprawling 10,000 square meters dedicated to innovation, our facilities are crafted for excellence. Our diverse product range proudly includes high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, catering to a multitude of industrial needs.
We specialize in creating bespoke production lines, meticulously tailored to meet the unique demands of our esteemed clients, ensuring precision and satisfaction.
Versatile and Impressive Flexible Foam System:Explore our state-of-the-art PU shoe, sole, and insole production lines; anti-fatigue integral skin mat production lines; luxurious memory pillow production lines; high rebound PU stress ball production lines; car seat and cushion production lines; and the innovative PU slow rebound ear plugs line.
Robust and Efficient Rigid Foam System:Discover our PU decorative molding crown cornice lines, plastering float trowel making lines, expansive coldroom panel production lines, and versatile normal PU sandwich panel production lines, each crafted for perfection.
Durable and Dynamic Elastomer System:Precision-engineered forklift wheel casting lines designed for reliability and performance.Innovative coal sieve screen select lines for enhanced operational efficiency. High-quality car air filter gasket production lines, among other versatile offerings.
With our wealth of experience in the polyurethane machinery sector, Yongjia is poised to fulfill all your industry requirements. We earnestly invite your inquiries and anticipate the pleasure of collaborating with you.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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