Product Description
The Polyurethane Foaming Machine by Yongjia Polyurethane Co., Ltd. stands out as a sophisticated piece of equipment designed for the infusion and foaming of polyurethane foam. Leveraging advanced technology, this machine ensures that when polyurethane component raw materials—specifically the isocyanate and polyether polyol components—adhere to the precise formula requirements, the result is consistently uniform and high-quality foam products.
1. Equipped with a high-precision oblique-axis axial piston variable pump, the machine guarantees exact measurement and stable operation, ensuring precision every step of the way;
2. Featuring a high-precision self-cleaning high-pressure mixing head, this machine boasts pressure jet and impact mixing capabilities. It achieves exceptional mixing uniformity, leaving no residual material post-use, thus requiring no cleaning. With maintenance-free, high-strength material manufacturing, it offers unparalleled durability;
3. The system features a black and white material pressure needle valve that locks after balancing to eliminate any pressure differences between black and white materials, maintaining consistent output;
4. Utilizing a cutting-edge magnetic coupling, the machine's permanent magnet control ensures no temperature rise and zero leakage, offering a safe and efficient operation;
5. The double proximity switch control within the mixing head enables precise injection, delivering spot-on accuracy in every operation;
6. The raw materials' timing cycle function is thoughtfully designed to prevent crystallization during equipment downtime, ensuring smooth and uninterrupted operations.
The Polyurethane Foaming Machine is renowned for its high elasticity, strength, and an array of resistance attributes including excellent oil resistance, fatigue resistance, abrasion, and impact resistance. Its low thermal conductivity enhances thermal insulation, significantly reducing accident risks. Primarily employed in producing polyurethane flexible foam and self-skinning products, its applications span a wide range, including sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.With a fully digital, modular integrated control, the technological processes are rendered accurate, safe, and intuitive. The user-friendly interface smartly manages the operations, making it a breeze to operate.
Features:
1. Incorporating a three-layer storage tank with a stainless steel liner, it features sandwich-type heating and an insulation layer wrap, providing adjustable temperatures for safe and energy-saving operations;
2. With an innovative material sample test system, it allows material switching freely without impacting normal production, thus saving both time and resources;
3. The low-speed high-precision metering pump ensures accurate ratios with random error confined within ±0.5%, delivering reliable performance consistently;
4. Converter motor with variable frequency regulation finely tunes material flow rate and pressure, allowing for high accuracy and rapid ration adjustments, simplifying the operation process;
5. The high-performance mixing device ensures that materials output synchronously and evenly, with a new leak-proof structure and cold water cycle interface reserved to prevent blockages during prolonged downtimes;
6. Employing a PLC and touch screen man-machine interface, the system adeptly manages injection, automatic cleaning, and air flush processes. It delivers stable performance, high operability, and automatic diagnosis and alarming of abnormal conditions, clearly displaying any issues.
Specification:
Application:
The machine is adept at producing soft shoe insoles and other products featuring two or more colors and densities, broadening its application scope.
Leveraging the Cyclopentane Series High Pressure Foaming Machine, black and white materials are expertly mixed with cyclopentane premix through a high-pressure injection gun head. This mixture is then efficiently injected into the interlayer between the outer and inner shells of boxes or doors. Under controlled temperature conditions, the polyisocyanate and combined polyether react catalytically, generating polyurethane and releasing significant heat. The premixed foaming agent, cyclopentane, vaporizes and expands the polyurethane, perfectly filling gaps between shells and liners.
Features:
1. Precision is at the forefront; adopting a high-precision metering device ensures unparalleled accuracy in metering. Experience unparalleled durability and safety with our state-of-the-art metering pump, featuring an advanced magnetic connection that guarantees zero leakage and an impressively long service life.
2. Elevate your mixing efficiency with our innovative L-type high-pressure self-cleaning mixing head. The adjustable nozzle diameter allows for precision control, while the high-pressure mist ensures thorough and even mixing.
3. Seamlessly switch between high and low pressure cycles with our cutting-edge cycle switching device, enabling efficient transitions between working and non-working states.
4. Maintain perfect temperature control with our integrated cooling and heating device, ensuring a constant temperature with a minimal error margin of <±2°C, for optimal performance every time.
5. Take command with our sophisticated electrical control system featuring a 10-inch touch screen and PLC module. Effortlessly manage temperature, pressure, and pouring flow with the ability to store up to 99 recipes, offering unparalleled automation and precision.
6. The meticulously designed A material tank, exclusive to polyether and cyclopentane, comes with its own dedicated white material room. Equipped with a concentration detector and a robust high-power exhaust system, it ensures maximum efficiency and safety.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is the perfect solution for producing eco-friendly, CFC-free foam. Its versatility makes it ideal for applications such as insulating home appliance refrigerators, freezers, water heaters, and disinfecting cabinets, as well as air conditioning sandwich panels.
Main Products
Immerse yourself in the exceptional portfolio of Yongjia Polyurethane Co., Ltd., where innovation meets precision in our main product offerings. Our extensive range of high-performance solutions includes the PU Foam Gasket Machine, renowned for its unmatched quality. Dive into the technology of our Gasket Machine, Foaming Machine, and Foam Machine, each engineered to elevate your production capabilities. Discover the reliability of our Polyurethane Foam Machine, designed to deliver superior results. Safety is paramount with our Explosion Proof Enclosure and Explosion Proof Box, providing robust protection in hazardous environments. Embrace automation with our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, ensuring seamless operations. Finally, experience the precision of our PU Gasket Dispensing Machine, the ultimate in accuracy and efficiency. Yongjia Polyurethane Co., Ltd. – where excellence in foam production begins.
Company Profile
Yongjia Polyurethane Co., Ltd. is an esteemed and specialized manufacturer in the polyurethane industry, seamlessly blending design, innovation, and manufacturing excellence. Established in 2013, Yongjia stands as a leading force in China's polyurethane technology landscape, boasting an expansive facility covering over 10,000 square meters. Presently, our extensive product portfolio includes: high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spray foam machines, and PU elastomer casting machines.
We excel in crafting bespoke production lines tailored to the unique specifications of our clients, ensuring precision and satisfaction.
Flexible Foam Systems:Our offerings include PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, memory pillow production lines, high-rebound PU stress ball production lines, car seat and cushion production lines, and PU slow rebound earplug lines.
Rigid Foam Systems:We provide PU decorative molding crown cornice lines, plastering float trowel making lines, cold room panel production lines, and standard PU sandwich panel production lines.
Elastomer Systems:Specialized forklift wheel casting lines;Precision coal sieve screen selection lines; Comprehensive car air filter gasket production lines, among others.
Leveraging our vast expertise in the polyurethane machinery sector, we are confident in our ability to fulfill all your polyurethane needs. We warmly invite your inquiries and look forward to welcoming you.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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