High-Performance Bicycle Seat Production Line with PU Pouring Automation

Product Details
Customization: Available
Raw Material: PU(=ISO+Poly), PU(=ISO+Poly)
Usage: Wide Usage
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  • High-Performance Bicycle Seat Production Line with PU Pouring Automation
  • High-Performance Bicycle Seat Production Line with PU Pouring Automation
  • High-Performance Bicycle Seat Production Line with PU Pouring Automation
  • High-Performance Bicycle Seat Production Line with PU Pouring Automation
  • High-Performance Bicycle Seat Production Line with PU Pouring Automation
  • High-Performance Bicycle Seat Production Line with PU Pouring Automation
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  • Overview
  • Product Description
  • Product Parameters
  • Certifications
  • Packaging & Shipping
  • Installation Instructions
  • Our Advantages
  • After Sales Service
  • Company Profile
  • FAQ
Overview

Basic Info.

Key Selling Points
Automatic
Product
Car Seat Pad
Weight (Kg)
1000 Kg
Place of Origin
Jiangsu, China
Name
Automatic PU Pouring Machine
Machinery Test Report
Provided
Voltage
380V
Product Type
PU Flexible Foam
Brand Name
Yongjia
Dimension(L*W*H)
Customized
Warranty
1 Year
Video Outgoing-Inspection
Provided
Power (Kw)
168

Product Description

Product Description

Main Unit: Elevate your production capabilities with our advanced material injection system, featuring a precision needle valve that ensures durability and functionality, as it remains wear-free and clog-free. Experience flawless mixing with our state-of-the-art mixing head, delivering thorough material integration for impeccable results. Benefit from the precision metering facilitated by our exclusive K series precision metering pump control, allowing effortless, single-button operations. Seamlessly switch between varied densities or colors to suit your needs. Our system is engineered for ease of maintenance and operation, equipped with a microcomputer PLC control and premium TIAN electrical components, exclusively imported for precise, automatic, and reliable control. With over 500 working position data inputs, enjoy digital tracking and automated control of pressure, temperature, and rotation rate. Equipped with abnormity and fault alarm devices, and an imported frequency converter (PLC) that adeptly manages the proportion of eight different products.
High-Performance Bicycle Seat Production Line with PU Pouring Automation
High-Performance Bicycle Seat Production Line with PU Pouring Automation
Product Parameters

Mold and Applications: Discover the versatility of our molded PU foaming production line, designed to craft an array of sponge products to meet diverse market needs. Our high-resilient and viscoelastic sponges cater to premium and mid-tier markets with exemplary products such as memory pillows, mattresses, bus and car seat mats, bicycle and motorcycle seat mats, assembly chairs, office chairs, sofas, and more. Each product is a testament to quality, being single-molded for excellence.
PU machine
High pressure machine, 4 comp. mixhead system
Production method
Continuous moving type by turn table
Robot
Capacity 165kg
PU injection
1) Automatic pouring into open mould by industrial Robot
2) Manual pouring by worker
Mould carrier type
1) Open and close by hydraulic 
2) Open and close by Guide steel bar
Mould locking and unlocking
Auto. locking & unlocking by air unit
Mould carrier
4~24 carriers
Line size
Approx. 4~12m(D) x 5m(H)
Line speed
Approx. 100~200mm/ sec, changeable type
The shot cycle time
Approx. 10~15 sec
Curing time
Approx. 4min
Heating unit
4 kw/h (2carrier/ one heating unit), Hot water by electric heating
Seat weight
Approx. Min 310g~ Max 3,200g
Seat consists
Front cushion and back Rear cushion and back

PARAMETER REF.
PU Production line
Type of Production line
YJLD-60
YJL-75
JYLD-80
YJL-90
Dimension of production line
18950×1980×1280
23450×1980×1280
24950×1980×1280
27950×1980×1280
Dimension of worktable
600×500
600×500
600×500
600×500
Quantity of worktable
60
75
80
90
Sprocket center distance l4mm
16900
21400
22900
25900
Quantity of drying tunnel
7
9
9
11
Heat type
TIR/fuel
TIR/fuel
TIR/fuel
TIR/fuel
Heat device
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Electric heat pipe/fuel heater
Power(KW)
23
32
32
40

Lead time
5-7 days for Car seat production line
Packaging
as require for Car seat production line

High-Performance Bicycle Seat Production Line with PU Pouring Automation
Certifications

High-Performance Bicycle Seat Production Line with PU Pouring Automation
Packaging & Shipping

Our standard packaging involves robust wooden boxes (Size: L*W*H), meticulously fumigated for exports to European regions. For tighter shipping spaces, we offer secure PE film packaging or tailor packing to meet your specific requests. Engage with us for detailed discussions on shipping fees and delivery schedules. For polyurethane foam spray machines, both sea and air transport options are available, while high/low pressure foam machines and larger models are shipped exclusively by sea. However, minor accessories, such as spray guns and mixing heads, are conveniently shipped via express services.
Installation Instructions

We provide comprehensive video technical support for seamless installation. Should your company have an engineer, we extend an invitation to our facilities for hands-on installation, commissioning, and training. Additionally, our skilled engineers are ready to offer their expertise for machinery service overseas.
Our Advantages

Our team comprises dedicated and highly skilled mechanical, chemical, and process engineers, each bringing over a decade of experience in the PU foam industry. Coupled with a dynamic sales team—young, ambitious, and knowledgeable—we are equipped to fulfill all your PU foam product, mold, and machinery needs, ensuring your requirements are met with precision and excellence.
After Sales Service

1. Engage with our expert consulting service, dedicated to assisting you in identifying the perfect solution. 2. Enter into detailed negotiations concerning technical specifications, machine configuration, pricing, payment terms, and delivery timelines. 3. We meticulously oversee the machine production process, ensuring quality and providing timely updates. 4. Avail free training at our plant during machine inspection or receive photo and video documentation for your pre-shipment approval. 5. Enjoy swift and secure shipping tailored to your requirements, including booking, container loading, and documentation. 6. Access online technical support via email and phone, with on-site expertise available if necessary. 7. Benefit from our complimentary spare parts service during the one-year guarantee period, with ongoing parts availability at original cost thereafter. 8. Receive a free accessory box. 9. Explore raw material formulation development solutions. 10. Arrange a factory visit with our convenient airport pickup service.
Company Profile

Yongjia Polyurethane Co., Ltd. stands as a beacon of innovation and expertise in the PU machinery domain, seamlessly blending design, development, and production. Since our inception in 2013, we have solidified our reputation as a leading force in Chinese polyurethane technology, boasting an expansive 10,000 square meters of dedicated construction space. Our diverse product range includes high-pressure pouring machines, low-pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, with capabilities to customize production lines tailored to clients' specific requirements.
High-Performance Bicycle Seat Production Line with PU Pouring Automation
High-Performance Bicycle Seat Production Line with PU Pouring Automation
High-Performance Bicycle Seat Production Line with PU Pouring Automation

FAQ

Q: Are you factory or trading company?
A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.

Q: Where is your factory?
A: Our Factory is located in Wuxi city, Jiangsu Province.

Q: How can I get your factory?
A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.

Q: Do you provide pick-up service?
A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.

Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?
A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.

Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?
A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.

Q: What is the application of PU foam machine?
A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;
PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.

Q: How long is your polyurethane foam casting machine warranty?
A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.

Q: How to solve the polyurethane foaming machine failure?
A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.

Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?
A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.

Q: What is your packaging of your PU foam injection machine?
A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.

Q: What transport methods do you have for your polyurethane foam making machine?
A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machine, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.

Q: Can I be your agent in our own country?
A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.

Q: How can I buy your PU foam machine and pay for the money?
A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.

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