Product Description
Our Polyurethane Foaming Machine is an advanced, specialized apparatus designed for the precise infusion and foaming of polyurethane materials. When the foundational components of polyurethane (isocyanate and polyether polyol) meet meticulous formula specifications, this high-tech equipment ensures the production of consistently uniform and top-quality foam products.
1. Featuring a high-precision oblique-axis axial piston variable pump, this machine promises exact measurements and unwavering operational stability.
2. Utilizing an advanced self-cleaning high-pressure mixing head, it delivers impeccable pressure jet and impact mixing. The result is exceptional mixing uniformity with no material residue, eliminating the need for cleaning and maintenance, thanks to its high-strength material engineering.
3. Designed with a black and white material pressure needle valve, it locks post-balance to ensure zero pressure disparity between these materials.
4. The magnetic coupling leverages cutting-edge permanent magnet technology, ensuring no temperature rise or leakage.
5. Incorporating a double proximity switch control in the mixing head, it achieves precise injection with ease.
6. The raw material timing cycle function ensures that materials remain non-crystallized even during equipment downtime.
Polyurethane foaming machines are revered for their high elasticity, robust strength, and superior resistance to oil, fatigue, abrasion, and impact. Their low thermal conductivity provides excellent thermal and insulation properties, minimizing accident risks. Primarily, these machines are integral to producing polyurethane flexible foam and self-skinning products, such as sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels.Offering a fully digital, modular integrated control system, it guarantees accuracy, safety, intuitive operation, and an intelligent, user-friendly experience.
Features:
1. Incorporating a three-layer storage tank with a stainless-steel liner and sandwich-type heating, this machine is temperature adjustable, safe, and energy-efficient, with an outer insulation layer.
2. The material sample test system allows for seamless switching without disrupting production, saving both time and resources.
3. Utilizing a low-speed, high-precision metering pump, it ensures an accurate ratio with a minimal random error of ±0.5%.
4. Equipped with a variable frequency regulation converter motor, material flow rates and pressures are easily adjusted with high precision for simple and rapid ration control.
5. With a high-performance mixing device, it guarantees synchronous material output and an evenly blended mixture, featuring a novel leak-proof design and a cold water cycle interface to prevent blockages during extended downtimes.
6. Utilizing PLC and a touch screen interface for man-machine interaction, it provides control over injection, automatic cleaning, and air flushing, ensuring stable performance, high operability, and automatic detection, diagnosis, and alarming of abnormalities, with clear display of any issues.
Specification:
Application:
Our innovative technology can produce soft shoe insoles and other products featuring multiple colors and densities for diverse applications.
In this cutting-edge machine, black and white materials are expertly combined with a cyclopentane premix using the high-pressure injection gun head. This ingenious process injects the mixture into the interlayer between a box or door’s outer and inner shells. At elevated temperatures, the polyisocyanate and combined polyether undergo a chemical reaction, catalyzed to form polyurethane and release significant heat. The vaporization of cyclopentane foaming agent leads to the expansion of polyurethane, seamlessly filling the shell liner gap.
Features:
1. Ensuring precision, this machine boasts a high-accuracy metering device, delivering unmatched metering precision. The metering pump is engineered with a state-of-the-art magnetic connection, ensuring a leak-free performance and an impressively long service life. This innovative design provides reliability and efficiency.
2. Our advanced mixing device features an L-type high-pressure, self-cleaning mixing head. With an adjustable nozzle diameter, it creates a fine mist under high pressure, ensuring a perfectly uniform mix every time.
3. The sophisticated cycle switching device allows seamless transitions between high and low pressure modes, effortlessly toggling between working and non-working states for optimal performance.
4. The temperature management system integrates a dual-function cooling and heating machine, maintaining a precise constant temperature with an accuracy of <±2°C, ensuring consistent operation.
5. Featuring an intuitive 10-inch touch screen and PLC module control, the electrical control system adeptly manages temperature, pressure, and pouring flow. It stores up to 99 recipes, delivering a high degree of automation and operational efficiency.
6. A material tank specifically designed for polyether/cyclopentane, housed in an individually crafted white material room. It includes a concentration detector and a robust high-power exhaust system for superior performance.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine is versatile and extensively used across various applications. It is perfect for home appliances like refrigerators and freezers, water heaters, and disinfecting cabinets, providing exceptional insulation. Additionally, it is ideal for creating CFC-free foam within air conditioning sandwich panels.
Main Products
Proudly presenting the comprehensive range of cutting-edge equipment offered by Yongjia Polyurethane Co., Ltd.: Our portfolio includes the state-of-the-art PU Foam Gasket Machine, versatile Gasket Machine, advanced Foaming Machine and Foam Machine, as well as the reliable Polyurethane Foam Machine. We also provide top-tier explosion protection with our Explosion Proof Enclosure and Explosion Proof Box. Enhance operational efficiency with our Automatic Foam Gasket Machine and the precise Automatic Foam Sealing Machine. For meticulous dispensing, rely on our PU Gasket Dispensing Machine. Explore our suite of innovative solutions tailored to meet your production needs!
Company Profile
Yongjia Polyurethane Co., Ltd. confidently stands as a beacon of innovation and expertise in the polyurethane industry. As a distinguished professional machinery manufacturer, we seamlessly blend design prowess, advanced development techniques, and state-of-the-art production capabilities to deliver unparalleled solutions. Since our inception in 2013, Yongjia has rapidly ascended to the pinnacle of polyurethane technology within China. Our expansive facilities boast over 10,000 square meters, establishing us as a commanding force dedicated to driving innovation and excellence in our field. Our diverse product portfolio is meticulously curated to include a wide array of cutting-edge machinery: from high-pressure pouring machines and low-pressure foaming machines to PU/Polyurea spraying foam machines and PU elastomer casting machines, every product embodies our commitment to quality and precision.
We pride ourselves on our ability to tailor-make sophisticated production lines that cater precisely to the unique needs and specifications of our esteemed clients, ensuring optimal outcomes and satisfaction.
Flexible Foam System:Our offerings in the flexible foam system include: advanced PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, luxurious memory pillow production lines, high-rebound PU stress ball production lines, ergonomic car seat and cushion production lines, and PU slow rebound ear plug lines, each designed for superior performance.
Rigid Foam System:Our rigid foam system features: intricate PU decorative molding crown cornice lines, efficient plastering float trowel making lines, high-performance cold room panel production lines, and standard PU sandwich panel production lines, crafted to perfection.
Elastomer System:Our elastomer system includes a sophisticated forklift wheel casting line,a highly specialized coal sieve screen selection line, as well as a finely-tuned car air filter gasket production line, and much more for comprehensive solutions.
Leveraging our extensive experience and deep industry insights in polyurethane machinery, we are fully equipped to fulfill all your requirements with precision and excellence. We warmly invite you to explore our offerings and experience our commitment to innovation firsthand.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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