Product Description
The Polyurethane foaming machine is a cutting-edge tool engineered for the meticulous infusion and foaming of polyurethane materials. With its capability to process isocyanate and polyether polyol components that meet specified performance standards, it ensures the creation of uniform and premium quality foam products, making it an essential apparatus for any production line.
1. Featuring a high-precision oblique-axis axial piston variable pump, this machine guarantees precise measurement and unwavering performance, providing stability and accuracy in every operation;
2. Equipped with a state-of-the-art self-cleaning high-pressure mixing head, it offers pressure jet impact mixing of exceptional uniformity. It leaves no residual material post-usage, requires no cleaning, and is maintenance-free, crafted from high-strength materials for durability;
3. A secure balance lock mechanism on the black and white material pressure needle valve ensures zero pressure difference between these materials, maintaining operational harmony;
4. The magnetic coupling embraces advanced permanent magnet control technology, ensuring no temperature rise and zero leakage, optimizing machine integrity;
5. Precision in injection is achieved with a dual proximity switch control on the mixing head, delivering flawless output with each use;
6. The innovative timing cycle function maintains the raw materials in prime condition, preventing crystallization during equipment downtime.
With its outstanding elasticity, strength, and resistance to oil, fatigue, wear, and impact, the Polyurethane foaming machine offers exceptional thermal insulation and safety. It is primarily employed in the manufacturing of versatile products such as sound insulation materials, memory pillows, bras, automotive seat cushions, and steering wheels, where its ability to create flexible foam and self-skinning products excels.The machine boasts a fully digital, modular integrated control system that ensures all technological processes are precise, secure, and user-friendly, combining intuitive intelligence with advanced functionality.
Features:
1. Utilizing a sophisticated three-layer storage tank, complete with a stainless steel liner and sandwich-type heating wrapped in an insulation layer, this system offers adjustable temperatures for safe and energy-efficient operation;
2. An innovative material sample test system allows for seamless switching without production disruption, optimizing time and material usage;
3. Precise ratio control is achieved with a low-speed high precision metering pump, maintaining random error within ±0.5% for dependable accuracy;
4. The material flow rate and pressure are finely tuned by a converter motor with variable frequency regulation, facilitating high accuracy and easy, rapid ration adjustments;
5. The high-performance mixing device ensures the accurate synchronization of material outputs, delivering a consistently even mixture. The new leak-proof structure and reserved cold water cycle interface prevent blockages during extended downtimes;
6. Harnessing the power of a PLC and touch screen interface, this machine simplifies control over injection, automatic cleaning, and air flush operations. Its stable performance and high operability allow for automatic detection, diagnosis, and alerting of anomalies, presenting relevant data for troubleshooting.
Specification:
Application:
Ideal for producing soft shoe insoles and other items in multiple colors and densities, this machine showcases its versatility across diverse applications.
This innovative high-pressure foaming machine expertly blends black and white materials with cyclopentane premix and injects it into the insulated space between the outer and inner shells of products such as boxes or doors. The polyisocyanate reacts with polyether under specific temperatures, catalyzing the formation of polyurethane while liberating significant heat. As the cyclopentane vaporizes, it expands the polyurethane to seamlessly fill cavities, achieving superior insulation.
Features:
1. Our technology ensures pinpoint precision in metering, utilizing a cutting-edge high-precision metering device that guarantees consistently accurate measurements. The metering pump is ingeniously designed with a magnetic connection, promising a lifetime of leak-free operation and exceptional durability.
2. Experience superior mixing with our L-type high-pressure self-cleaning mixing head. The adjustable nozzle diameter ensures a perfect mist, achieving uniform mixing with high pressure.
3. Seamlessly switch between high and low pressure cycles with our advanced device, ensuring effortless transitions between working and standby modes.
4. Our temperature control system combines cooling and heating in one integrated machine, delivering constant temperature regulation with a minimal error margin of <±2°C.
5. Experience cutting-edge electrical control with a user-friendly 10-inch touch screen and PLC module. Effortlessly manage temperature, pressure, and pouring flow while storing up to 99 recipes, all with a high degree of automation.
6. Our specially designed material tank for polyether/cyclopentane features an exclusive white material room, complete with a concentration detector and a robust high-power exhaust system.
Specification:
Application:
The CYCLOPENTANE high pressure foaming machine stands as a versatile solution across various domains, including household appliances such as refrigerators, freezers, water heaters, and disinfecting cabinets. It excels in providing insulation for CFC-free foam air conditioning sandwich panels.
Main Products
Yongjia Polyurethane Co., Ltd. proudly presents a diverse and cutting-edge selection of products, meticulously crafted to meet your high-pressure foam solutions. Our flagship products include the state-of-the-art PU Foam Gasket Machine, versatile Gasket Machine, and the innovative Foaming Machine. For seamless operations, we offer the dependable Foam Machine and the advanced Polyurethane Foam Machine. Safety is paramount, which is why our Explosion Proof Enclosure and Explosion Proof Box are engineered to excel in the most demanding environments. For automation enthusiasts, our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine provide unparalleled efficiency. Lastly, the precision-engineered PU Gasket Dispensing Machine completes our robust lineup, ensuring you have the right tools for high-performance foam dispensing applications.
Company Profile
Yongjia Polyurethane Co., Ltd. stands as a beacon of excellence and innovation in the PU industry, renowned for its expertise in machinery manufacturing that integrates exceptional design, cutting-edge development, and top-tier production. Established in 2013, Yongjia has swiftly emerged as a leader in Chinese polyurethane technology, boasting a state-of-the-art facility that spans over an impressive 10,000 square meters, setting the standard for industry excellence. Our company offers a diverse and comprehensive range of products, including high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines, all tailored to meet the dynamic demands of today’s market.
We specialize in creating bespoke production lines, meticulously customized to align with the unique specifications and requirements of our valued clients, ensuring unparalleled satisfaction.
Flexible Foam System:Our flexible foam system includes an array of specialized production lines: PU shoe/sole/insole production, anti-fatigue integral skin mat lines, memory pillow lines, high rebound PU stress ball lines, car seat and cushion lines, and PU slow rebound ear plug lines, each engineered for excellence.
Rigid Foam System:Our rigid foam system features premium lines such as the PU decorative molding crown cornice line, plastering float trowel making line, coldroom panel production line, and the versatile PU sandwich panel production line, all designed for superior performance.
Elastomer System:Our elastomer system includes the forklift wheel casting line, engineered for durability and efficiency.We offer a coal sieve screen select line, crafted for optimal selection and performance. Our portfolio also includes the car air filter gasket production line, designed to meet the highest standards of quality and innovation.
With our profound industry expertise, Yongjia Polyurethane Co., Ltd. is poised to fulfill all your polyurethane machinery needs, and we warmly invite you to engage with us for a partnership grounded in excellence and forward-thinking solutions.
Our Partners and Customers
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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