Product Description
The Polyurethane Foaming Machine is a specialized piece of equipment engineered for the infusion and precise foaming of polyurethane foam. When the raw materials—comprising isocyanate and polyether polyol components—meet specific formula criteria, the machine efficiently churns out uniform, high-quality foam products. This seamless integration assures that the end products consistently fulfill rigorous industry standards.
1. Employing a high-precision oblique-axis axial piston variable pump, the system guarantees accurate measurement and smooth, reliable operations.
2. Featuring a high-precision, self-cleaning high-pressure mixing head, the machine ensures pressure jet and impact mixing. It offers superior mixing uniformity with no leftover material, eliminating the need for cleaning. Built for durability, it remains maintenance-free with high-strength material construction.
3. The pressure needle valve for black and white materials locks post-balance, ensuring zero pressure differential across materials, thereby optimizing performance.
4. The magnetic coupling system employs advanced permanent magnet control technology, ensuring zero temperature rise and eliminating leakage concerns.
5. The mixing head utilizes dual proximity switch control for precise and controlled injection, enhancing accuracy in every operation.
6. The raw materials' timing cycle function prevents crystallization during equipment downtime, maintaining the integrity and readiness of materials.
The Polyurethane Foaming Machine boasts remarkable attributes: exceptional elasticity and strength, outstanding oil resistance, as well as fatigue, abrasion, and impact resistance. Its low thermal conductivity provides excellent thermal insulation, minimizing accident risks. This versatile machine is pivotal in creating products like sound insulation cotton, memory pillows, bras, car seat cushions, and steering wheels, which require polyurethane flexible foam and self-skinning properties.Experience the future of foam production with our fully digital, modularly integrated control system. It delivers unparalleled accuracy, safety, and user-friendliness, all wrapped in an intuitive and intelligent interface.
Features:
1. Utilizes a three-layer storage tank with a stainless steel liner and sandwich-type heating, wrapped in an insulation layer. The temperature is adjustable, promising both safety and energy efficiency.
2. Features a material sample test system that allows for seamless switching without disrupting production, saving both time and resources.
3. Incorporates a low-speed, high-precision metering pump, ensuring accurate ratios with random error margins as tight as ±0.5%.
4. Material flow rate and pressure are finely tuned via converter motor with variable frequency regulation, offering high accuracy and quick, simple ration adjustments.
5. The high-performance mixing device synchronizes material output with unmatched precision. Its innovative leak-proof structure and cold water cycle interface ensure no blockages, even during extended downtimes.
6. Operated via a PLC and touch screen human-machine interface, the system manages injections, automatic cleaning, and air flush functions. It offers stable, high-operability performance with automatic diagnostics and alerts for any abnormalities, displaying the root causes for prompt resolution.
Specification:
Application:
Our products, including soft shoe insoles, boast vibrant multi-color designs and varied densities to suit diverse applications.
This innovative system blends black and white materials with cyclopentane premix through a high-pressure injection gun head. It injects the mix into the interlayer between the box or door's outer and inner shells. Under specific temperature conditions, a catalytic reaction between polyisocyanate (isocyanate (-NCO)) and combined polyether (hydroxyl (-OH)) forms polyurethane, releasing substantial heat. The cyclopentane foaming agent undergoes vaporization, expanding the polyurethane to fill gaps perfectly between the shell and liner.
Features:
1. Ensures precise metering with our high-precision metering device, achieving unparalleled accuracy in every measurement. The metering pump features a cutting-edge magnetic connection design, ensuring impeccable sealing with zero leakage and offering an exceptional service life.
2. The mixing device boasts an innovative L-type high-pressure self-cleaning mixing head. With an adjustable nozzle diameter, it creates a fine mist under high pressure for exquisitely uniform mixing.
3. Ingeniously crafted, the high and low pressure cycle switching device seamlessly transitions between operational and standby modes, optimizing efficiency.
4. The state-of-the-art temperature device, an integrated cooling and heating mechanism, maintains a precise constant temperature with minimal deviation, ensuring an accuracy of <±2°C.
5. Experience unparalleled control with the sophisticated electrical system, featuring a 10-inch interactive touch screen and advanced PLC module. It expertly manages temperature, pressure, and pouring flow, provides storage for 99 recipes, and boasts a high level of automation.
6. Material tank: This polyether/cyclopentane material tank is specially designed with a dedicated white material room, equipped with a concentration detector and a robust high-power exhaust system.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine stands as a versatile solution, extensively employed in the production of home appliance insulating components. It is perfect for refrigerators, freezers, water heaters, and disinfecting cabinet insulation. Additionally, it plays a critical role in crafting CFC-free foam for air conditioning sandwich panels.
Main Products
At Yongjia Polyurethane Co., Ltd., we proudly offer a comprehensive lineup of specialized machinery designed to elevate your production capabilities. Our diverse array of main products includes the cutting-edge PU Foam Gasket Machine, the precision-engineered Gasket Machine, and the highly efficient Foaming Machine, which are cornerstones of modern manufacturing. We also present the versatile Foam Machine and the robust Polyurethane Foam Machine, each crafted to meet the demands of innovative industries. Additionally, our Explosion Proof Enclosure and Explosion Proof Box provide unrivaled safety and reliability. For automated solutions, explore our Automatic Foam Gasket Machine and the state-of-the-art Automatic Foam Sealing Machine. Complete your production setup with our PU Gasket Dispensing Machine, engineered for precision and consistency in every application.
Company Profile
Yongjia Polyurethane Co., Ltd. stands at the pinnacle of excellence in the PU industry as a professional machinery manufacturer. We fuse innovative design, meticulous development, and top-notch production to create extraordinary machinery solutions. Founded in the innovative year of 2013, Yongjia has emerged as a leader in Chinese polyurethane technology. Our expansive facilities span over 10,000 square meters, epitomizing our commitment to growth and excellence. Our impressive product range covers a variety of specialized machinery: from high-pressure pouring machines to low-pressure foaming machines, PU/Polyurea spraying foam machines, and advanced PU elastomer casting machines.
Tailoring perfection to match your vision, we offer customized production lines tailored to meet the unique requirements of our valued clients.
Flexible Foam System:Our flexible foam system includes bespoke solutions such as PU shoe/sole/insole production lines, anti-fatigue integral skin mat production lines, memory pillow production lines, high-rebound PU stress ball production lines, car seat and cushion production lines, and PU slow rebound ear plugs lines.
Rigid Foam System:Our rigid foam system is designed for precision and quality, featuring PU decorative molding crown cornice lines, plastering float trowel making lines, coldroom panel production lines, and standard PU sandwich panel production lines.
Elastomer System:Our elastomer system includes sophisticated solutions like the forklift wheel casting line,the coal sieve screen select line, and the car air filter gasket production line, among other innovations.
With our extensive expertise in the polyurethane machinery industry, we are confident in our ability to meet your every need. We warmly invite you to explore our capabilities and look forward to your consultation and presence.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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