Product Description
Our state-of-the-art Polyurethane Foaming Machine is ingeniously designed for the infusion and foaming of polyurethane foam. With precise engineering, it ensures that when the polyurethane component raw materials—comprising isocyanate and polyether polyol—meet the defined formula criteria, the machine proficiently generates uniform and high-quality foam products.
1. Employing a high-precision oblique-axis axial piston variable pump, this machine guarantees accurate measurement and seamless operation.
2. Featuring a high-precision self-cleaning high-pressure mixing head, it offers pressure jet, impact mixing, and ensures superior mixing uniformity. Post-use, it leaves no residual material, requires no cleaning, and is maintenance-free, thanks to its robust material construction.
3. The black and white material pressure needle valve remains locked after balance, assuring the absence of pressure differences between these materials.
4. Our magnetic coupling employs advanced permanent magnet control, which effectively prevents temperature rise and leakage.
5. The mixing head utilizes double proximity switch control to enable precise and accurate injection processes.
6. A distinctive timing cycle function for raw materials ensures non-crystallization during equipment downtime.
Our Polyurethane Foaming Machine is renowned for its exceptional elasticity, strength, and resistance to oil, fatigue, wear, and impact. Its low thermal conductivity ensures excellent insulation, minimizing accident risks. It predominantly produces flexible foam and self-skinning polyurethane products, including sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Experience fully digital, modular integrated control across all technological processes with our machine, offering precision, safety, intuitiveness, intelligence, and user-friendliness.
Features:
1. Incorporating a three-layer storage tank with a stainless steel liner, sandwich-type heating, and an insulated outer layer, the temperature is adjustable for safe and energy-efficient operations.
2. A material sample test system allows for seamless switching without affecting production, optimizing time and resource utilization.
3. The low-speed, high-precision metering pump ensures an accurate ratio, with random errors confined within ±0.5%.
4. Variable frequency regulation of the converter motor facilitates high accuracy and simple, rapid ration adjustments of material flow rate and pressure.
5. Our high-performance mixing device synchronously outputs materials with precision, ensuring an even mixture. It boasts a novel leak-proof structure with a cold water cycle interface to prevent blockages during extended downtimes.
6. Utilizing a PLC and touch screen human-machine interface, control is intuitive for injection, automatic cleaning, and air flushing. It offers stable performance, exceptional operability, and automatically identifies, diagnoses, and alerts for abnormal scenarios, displaying causes of anomalies.
Specification:
Application:
Our products such as soft shoe insoles showcase vibrant multi-color and multi-density designs.
The machine uniquely blends black and white materials with a cyclopentane premix through its high-pressure injection gun head. When injected into the box or door's interlayer, the polyisocyanate and combined polyether undergo a chemical reaction at certain temperatures, catalyzed to produce polyurethane while releasing substantial heat. Concurrently, the foaming agent cyclopentane premix vaporizes, expanding the polyurethane to fill voids between the shell and liner.
Features:
1. With remarkable metering accuracy, thanks to the incorporation of a high-precision metering device. Our advanced metering pump boasts a state-of-the-art magnetic connection system, ensuring an unparalleled level of leak prevention and granting the pump an extraordinary lifespan.
2. The innovative mixing device features an L-type high-pressure self-cleaning mixing head. Its adjustable nozzle diameter allows for precision, while the high-pressure mechanism creates a fine mist, guaranteeing a perfectly uniform mix.
3. Experience seamless operation with our high and low-pressure cycle switching device, effortlessly transitioning between active and inactive modes.
4. The temperature device incorporates a sophisticated cooling and heating integrated machine, providing precise temperature control within a marginal error of <±2°C, ensuring optimal conditions.
5. Our cutting-edge electrical control system utilizes a 10-inch touch screen and PLC module to regulate temperature, pressure, and pouring flow. It stores up to 99 recipes, offering a high degree of automation for superior efficiency.
6. The polyether/cyclopentane material tank is meticulously individually designed with a dedicated white material room, equipped with a concentration detector and an advanced high-power exhaust system.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine excels in a multitude of applications, including home appliances such as refrigerators, freezers, and water heaters. It's also ideal for insulation in disinfecting cabinets and CFC-free foam used in air conditioning sandwich panels.
Main Products
Yongjia Polyurethane Co., Ltd. takes immense pride in offering an unparalleled array of state-of-the-art products, including the versatile PU Foam Gasket Machine, the precision-engineered Gasket Machine, and the highly efficient Foaming Machine. Our lineup also features the robust Foam Machine, the cutting-edge Polyurethane Foam Machine, and our top-tier Explosion Proof Enclosure and Explosion Proof Box. Additionally, our extraordinary Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, along with the innovative PU Gasket Dispensing Machine, ensure maximum efficiency and reliability for all your foaming needs.
Company Profile
Yongjia Polyurethane Co., Ltd. stands at the pinnacle of the PU industry as a distinguished and innovative machinery manufacturer. Expertly blending design, development, and production under one roof, we bring unparalleled expertise and precision to every project. Since its inception in 2013, Yongjia has emerged as a trailblazer in polyurethane technology across China. Boasting a sprawling 10,000-square-meter facility, we have established ourselves as a formidable presence in the industry. Our diverse product portfolio spans the complete spectrum of polyurethane machinery: from high-pressure pouring machines to low-pressure foaming solutions, PU/Polyurea spraying foam machines, and PU elastomer casting machines. We are your one-stop shop for cutting-edge polyurethane solutions.
Our commitment to customization means we can tailor production lines to meet the unique specifications and varied demands of our esteemed clientele.
Flexible Foam System:Our advanced production lines cater to a wide array of applications, including PU shoe, sole, and insole manufacturing; anti-fatigue integral skin mat production; memory pillow creation; high-rebound PU stress ball production; car seat and cushion manufacturing; and PU slow rebound earplug lines.
Rigid Foam System:Our rigid foam systems include state-of-the-art lines for PU decorative molding crown cornices, precise plastering float trowel manufacturing, efficient cold room panel production, and standard PU sandwich panel fabrication.
Elastomer System:Our expertise extends to specialized lines such as the forklift wheel casting line,the coal sieve screen selection line, and the car air filter gasket production line, among many other bespoke offerings.
With our richly varied experience in polyurethane machinery, we are confident in our capability to fulfill all your industry needs. We warmly invite you to consult with us and witness the prowess of our solutions firsthand.
Our Partners and Customers
Exhibition Photos
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Packaging & Shipping
FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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