Product Description
Discover the ultimate in precision with our Polyurethane Foaming Machine, an advanced solution crafted for the infusion and foaming of superior polyurethane foam. Utilizing components that adhere strictly to formula specifications, this innovative equipment ensures the production of uniform, high-quality foam products, achieved by seamlessly blending isocyanate and polyether polyol components.
1. This state-of-the-art machine boasts a high-precision oblique-axis axial piston variable pump, offering unparalleled measurement accuracy and consistent, smooth operation.
2. Featuring a high-precision self-cleaning high-pressure mixing head, our machine achieves pressure jet impact mixing with exceptional uniformity. Enjoy the benefits of zero residual material post-use, no required cleaning, and maintenance-free performance, all crafted from high-strength materials.
3. The innovative design includes a black and white material pressure needle valve that locks post-balance, ensuring no pressure differential between the materials for optimal performance.
4. Employing high-tech permanent magnet control, the magnetic coupling offers reliable performance with no temperature increase and zero leakage.
5. Our mixing head is expertly engineered with a double proximity switch control for precise injection, elevating the accuracy of your operations.
6. A unique timing cycle function maintains raw material integrity, preventing crystallization even when the equipment is inactive.
Experience superior performance with our Polyurethane Foaming Machine, renowned for its high elasticity, remarkable strength, and excellent resistance to oil, fatigue, and abrasion. Its low thermal conductivity ensures outstanding thermal and sound insulation, significantly mitigating accident risk. Primarily used for crafting polyurethane flexible foam and self-skinning products, it's perfect for creating sound insulation cotton, memory pillows, bras, car seat cushions, steering wheels, and more.Embrace the future with fully digital, modular integrated control systems across all technological processes. Experience unparalleled accuracy, safety, intuitive intelligence, and user-friendly operation.
Features:
1. Our design includes a sophisticated three-layer storage tank with a stainless steel liner, offering sandwich-type heating and an insulated outer layer. Adjustable temperature settings provide safety and energy efficiency.
2. Featuring a cutting-edge material sample test system, seamlessly switch between tests without impacting production. Save time and materials with this innovative feature.
3. The low-speed, high-precision metering pump guarantees accurate ratios with a minuscule error margin of ±0.5%.
4. Material flow rate and pressure are finely adjusted via a converter motor with variable frequency regulation, ensuring high precision and simplicity for rapid ratio adjustments.
5. Our high-performance mixing device ensures synchronized material output and even mixture. A leak-proof structure and cold water cycle interface prevent blockages during extended downtimes.
6. A cutting-edge PLC and touch screen man-machine interface governs the injection process, featuring automatic cleaning and air flush functions. Enjoy stable performance, high operability, and sophisticated diagnostics that automatically identify, diagnose, and alert to abnormal conditions while displaying the factors involved.
Specification:
Application:
Our innovative solutions include soft shoe insoles and other products, offering two or more colors and varying densities for customized comfort and style.
In our Cyclopentane Series, high-pressure foaming machines meticulously blend black and white materials with cyclopentane premix. The injection gun head delivers the mixture into the box or door's interlayer, where under controlled temperature conditions, a catalytic reaction between polyisocyanate and combined polyether generates polyurethane while releasing ample heat. The cyclopentane foaming agent vaporizes, expanding the polyurethane to fill gaps between the shell and liner efficiently.
Features:
1. Precision is paramount with our high-precision metering devices ensuring exceptionally accurate measurements for optimal performance. The metering pump features an innovative magnetic connection, ensuring zero leakage and extending its operational lifespan through robust durability.
2. The cutting-edge mixing device boasts an L-type high-pressure self-cleaning mixing head. With an adjustable nozzle diameter, it achieves a fine mist for impeccably even mixing results.
3. Equipped with a seamless high and low pressure cycle switching device, it effortlessly transitions between active and inactive operational states.
4. The temperature control system utilizes an integrated cooling and heating machine to maintain a stable temperature with precision, ensuring an error margin of less than ±2°C.
5. Boasting advanced electrical control, the system features a user-friendly 10-inch touch screen and a sophisticated PLC module. It precisely manages temperature, pressure, and pouring flow, stores up to 99 recipes, and offers an exceptional level of automation.
6. The A material tank is meticulously designed for polyether/cyclopentane, housed in a uniquely designed white material room. It includes a concentration detector and a powerful exhaust system for optimal functionality.
Specification:
Application:
The CYCLOPENTANE high-pressure foaming machine is extensively utilized in various applications, including home appliance insulation for refrigerators, freezers, water heaters, and disinfecting cabinets. It is also ideal for creating CFC-free foam in air conditioning sandwich panels.
Main Products
Our company, Yongjia Polyurethane Co., Ltd., specializes in an impressive array of high-performance machines and solutions. Our main products include the innovative PU Foam Gasket Machine, a cutting-edge Gasket Machine, and a versatile range of Foaming Machines, perfect for various applications. We also offer the state-of-the-art Polyurethane Foam Machine, designed for superior performance and efficiency. Our product line extends to safety-focused Explosion Proof Enclosures and Boxes, alongside our Automatic Foam Gasket Machine and Automatic Foam Sealing Machine, renowned for their precision and reliability. To top it all off, our PU Gasket Dispensing Machine stands as a testament to our commitment to delivering advanced solutions tailored for excellence.
Company Profile
Yongjia Polyurethane Co., Ltd. is a distinguished leader in the PU machinery industry, seamlessly blending innovation, meticulous design, and top-tier production to redefine industry standards. Founded in 2013, Yongjia stands at the pinnacle of China's polyurethane technology landscape, boasting a sprawling 10,000 square meters dedicated to advanced manufacturing and pioneering research. Our extensive product lineup encompasses state-of-the-art machinery: high-pressure pouring machines, low-pressure foaming machines, cutting-edge PU/Polyurea spraying foam machines, and precision PU elastomer casting machines.
We pride ourselves on crafting bespoke production lines, tailored meticulously to meet the unique specifications and aspirations of each client.
Flexible Foam System:Featuring comprehensive solutions for PU shoe/sole/insole lines, anti-fatigue integral skin mats, memory pillows, high-rebound PU stress balls, and sophisticated car seat and cushion production, alongside PU slow rebound ear plug lines.
Rigid Foam System:Our expertise extends to PU decorative molding crown cornice lines, innovative plastering float trowel lines, advanced coldroom panel production, and robust PU sandwich panel lines.
Elastomer System:Specialized forklift wheel casting lines;Precision-engineered coal sieve screen selection lines; Car air filter gasket production lines, among many other customized solutions.
With a wealth of expertise in polyurethane machinery, we are committed to fulfilling every possible requirement of our clients. We warmly invite you to consult with us and experience our innovative solutions firsthand.
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FAQ
1.Are you factory or trading company?
We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.
2.Where is your factory ?
Our Factory is located in Wuxi city, Jiangsu Province.
3.How can I get your factory?
By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.
4.Do you provide pick-up service?
Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.
5.What is the PU raw material used with this polyurethane/polyurea foam casting machine?
Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.
6.If I need to develop a special PU raw material formula solution based on my product, can you provide it?
Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.
7.What is the application of PU foam machine?
PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
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